Pressure-driven metered mixing dispensing pumps and methods

• US 9,790,935 B2
• Filed: 06/12/2014
• Issued: 10/17/2017
• Est. Priority Date: 06/12/2014
• Status: Active Grant

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Parsons, Matthew C., Pinkowski, Robert J., Righetti, Nicholas E., Schiesser, Ricardo N.
• Primary Examiner(s): Stigell, Theodore
• Assistant Examiner(s): Jariwala, Chirag
• Application Number:
  US14/302,529
• Publication Number:
  US 20150360848A1
• Time in Patent Office: 1,223 Days
• Field of Search: 417375, 137 99, 2221292, 2221293, 222133
• CPC Class Codes: A47L 15/4418 in the form of liquids A47L15/4409, A47L15/4436, A47L15/4445 take precedence
• CPC Class Codes: F04B 13/02 of two or more fluids at the same time
• CPC Class Codes: F04B 19/22 of reciprocating-piston type
• CPC Class Codes: F04B 53/10 Valves; Arrangement of valves
• CPC Class Codes: F04B 53/12 arranged in or on pistons
• CPC Class Codes: F04B 53/123 Flexible valves
• CPC Class Codes: F04B 53/14 Pistons, piston-rods or piston-rod connections
• CPC Class Codes: F04B 53/143 Sealing provided on the piston
• CPC Class Codes: F04B 9/107 rectilinear movement of the pumping member in the working direction being obtained by a single-acting liquid motor, e.g. actuated in the other direction by gravity or a spring
• CPC Class Codes: F04B 9/1076 with fluid-actuated inlet or outlet valve mechanically controlled F04B7/00

Abstract

An example pressure-driven metered mixing dispensing pump includes a housing, a fluid inlet, a piston disposed in the housing at least partially defining first, second and third chambers, the first and second chambers each in fluid communication with the third chamber, the piston to, in response to first fluid entering the first chamber via the fluid inlet, move in a first direction to decrease the volume of the second chamber thereby ejecting second fluid from the second chamber into the third chamber, a spring to move the piston in a second direction to decrease the volume of the first chamber thereby ejecting at least some of the first fluid from the first chamber into the third chamber thereby mixing the at least some of the first fluid and the second fluid to form a mixture, and an outlet to discharge the mixture from the third chamber.

Claims

1. A pressure-driven metered mixing dispensing pump, comprising:

a housing;

a fluid inlet;

a piston disposed in the housing at least partially defining first, second and third chambers within the housing, the first and second chambers each in fluid communication with the third chamber, the piston configured to, in response to first fluid entering the first chamber via the fluid inlet, move in a first direction to decrease the volume of the second chamber thereby ejecting second fluid, different from the first fluid, from the second chamber into the third chamber;

a spring to move the piston in a second direction to decrease the volume of the first chamber thereby ejecting at least some of the first fluid from the first chamber into the third chamber thereby mixing the at least some of the first fluid and the second fluid to form a mixture in the third chamber; and

an outlet to discharge the mixture from the third chamber.

2. A pressure-driven metered mixing dispensing pump as defined in claim 1, wherein an additional amount of the first fluid is ejected from the first chamber into the third chamber while the first fluid enters the first chamber.

3. A pressure-driven metered mixing dispensing pump as defined in claim 1, wherein the piston has at least one orifice defined therethrough to eject the at least some of the first fluid from the first chamber into the third chamber.

4. A pressure-driven metered mixing dispensing pump as defined in claim 1, wherein the piston has an orifice defined therethrough to spray the at least some of the first fluid into the third chamber.

5. A pressure-driven metered mixing dispensing pump as defined in claim 1, further comprising at least one of an internal flow line, an external flow line, a piston seal and/or a diaphragm-type seal configured to have a non-zero predetermined bleeding flow rate to eject the at least some of the first fluid from the first chamber into the third chamber.

6. A pressure-driven metered mixing dispensing pump as defined in claim 1, wherein the ejection of the at least some of the first fluid from the first chamber into the third chamber causes all of the second fluid in the third chamber to be removed from the third chamber.

7. A pressure-driven metered mixing dispensing pump as defined in claim 1, further comprising a position sensor to sense a position of the piston, wherein an amount of the second fluid ejected into the third chamber is controlled based on the sensed position.

8. A pressure-driven metered mixing dispensing pump as defined in claim 1, further comprising a cap friction welded to the housing, the cap having the fluid inlet defined therein between a first fluid source and the first chamber, or between a second fluid source and the second chamber.

9. A laundry appliance comprising a pressure-driven metered dispensing pump as defined in claim 1, wherein the first fluid is supplied by a domestic water source, and the second fluid comprises a laundry treating chemistry.

10. A pressure-driven metered mixing dispensing pump as defined in claim 1, further comprising a one-way valve, wherein additional second fluid is drawn into the second chamber via the one-way valve when the spring moves the piston in the second direction.

11. A pressure-driven metered mixing dispensing pump as defined in claim 1, wherein a ratio of a diameter of the first chamber to a diameter of the second chamber is selected based on at least one of a force exerted by the spring when the spring is at least partially compressed, a piston friction force, and/or a force exerted on the piston by the second fluid in the second chamber.

12. A pressure-driven metered mixing dispensing pump as defined in claim 1, wherein the fluid inlet is disposed between a first fluid source and the first chamber, the first fluid enters the first chamber via the fluid inlet;

and further comprising;

a flow control device disposed in the fluid inlet.

13. A pressure-driven metered mixing dispensing pump as defined in claim 1, wherein the fluid inlet is disposed between a first fluid source and the first chamber, the first fluid enters the first chamber via the fluid inlet;

and further comprising;

a combined one-way valve, flow control device disposed in the fluid inlet.

14. A pressure-driven metered mixing dispensing pump as defined in claim 1, further comprising a one-way valve disposed between the second and third chambers, wherein the second fluid is ejected via the one-way valve.

15. A pressure-driven metered mixing dispensing pump as defined in claim 14, wherein at least a portion of the one-way valve is disposed within the piston.

16. A pressure-driven metered mixing dispensing pump as defined in claim 14, further comprising a retainer for the one-way valve, wherein at least one of the retainer and/or the one-way valve provides a momentary or temporary higher pressure and/or shear force to the second fluid.

17. A method of operating a pressure-driven metered mixing dispensing pump having first, second and third chambers at least partially defined by a piston, the method comprising:

supplying first fluid into the first chamber to eject second fluid, different from the first fluid, from the second chamber into the third chamber when the piston is moved in a first direction;

ejecting at least some of the first fluid from the first chamber into the third chamber to form a mixture of the first and second fluids when the piston is moved in a second direction; and

ejecting the mixture from the third chamber, and further comprising siphoning an additional amount of the second fluid into the second chamber as the at least some of the first fluid is ejected from the first chamber into the third chamber.

18. A method as defined in claim 17, wherein the at least some of the first fluid is ejected via an orifice defined in the piston.

19. A method as defined in claim 17, wherein the ejecting of the at least some of the first fluid causes all of the second fluid in the third chamber to be removed from the third chamber.

20. A method of operating a pressure-driven metered mixing dispensing pump having first, second and third chambers at least partially defined by a housing and a piston, the method comprising:

supplying first fluid into the first chamber to eject second fluid, different from the first fluid, from the second chamber into the third chamber;

ejecting at least some of the first fluid from the first chamber into the third chamber to form a mixture of the first and second fluids;

ejecting the mixture from the third chamber; and

further comprising siphoning an additional amount of the second fluid into the second chamber as the at least some of the first fluid is ejected from the first chamber into the third chamber.