Variable volume ratio compressor

• US 9,790,940 B2
• Filed: 03/19/2015
• Issued: 10/17/2017
• Est. Priority Date: 03/19/2015
• Status: Active Grant

• Current Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Original Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Inventors: Doepker, Roy J., Perevozchikov, Michael M.
• Primary Examiner(s): Trieu, Theresa
• Application Number:
  US14/663,073
• Publication Number:
  US 20160273538A1
• Time in Patent Office: 943 Days
• Field of Search: 418 15, 418 551- 556, 418 57, 418180, 418270, 417310, 417301, 417307-308
• CPC Class Codes: F04C 14/26 using bypass channels
• CPC Class Codes: F04C 15/06 Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
• CPC Class Codes: F04C 18/0215 where only one member is moving
• CPC Class Codes: F04C 18/0223 with symmetrical double wraps
• CPC Class Codes: F04C 18/0253 Details concerning the base
• CPC Class Codes: F04C 23/008 Hermetic pumps
• CPC Class Codes: F04C 27/005 Axial sealings for working fluid
• CPC Class Codes: F04C 28/16 using lift valves
• CPC Class Codes: F04C 28/18 characterised by varying the volume of the working chamber by changing the positions of inlet or outlet openings F04C28/10
• CPC Class Codes: F04C 28/24 characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valvesF04C28/10 takes precedence

Abstract

A compressor may include a shell, first and second scroll members, a partition plate and a bypass valve member. The shell defines a discharge-pressure region and a suction-pressure region. The first scroll member is disposed within the shell and may include a first end plate having a discharge passage, and first and second bypass passages extending through the first end plate. The partition plate is disposed within the shell and separates the discharge-pressure region from the suction-pressure region and includes an opening in communication with the discharge-pressure region. The bypass valve member is movable between a first position restricting fluid flow through at least one of the first and second bypass passages and the opening and a second position in allowing fluid flow through the at least one of the first and second bypass passages and the opening.

Claims

1. A compressor comprising:

a shell defining a discharge-pressure region and a suction-pressure region;

a first scroll member disposed within the shell and including a first end plate and a first spiral wrap extending from a first side of the first end plate, the first end plate including a discharge passage, a first bypass passage and a second bypass passage extending through the first side and a second side of the first end plate;

a second scroll member including a second spiral wrap cooperating with the first spiral wrap to define first and second fluid pockets therebetween, the first and second fluid pockets in communication with the first and second bypass passages, respectively;

a partition plate disposed within the shell and separating the discharge-pressure region from the suction-pressure region, the partition plate including a first opening in communication with the discharge-pressure region;

a bypass valve retainer attached to the partition plate and including a second opening in communication with the first opening, the discharge passage and the discharge-pressure region; and

a bypass valve member disposed around the discharge passage and disposed within the first opening, the bypass valve member being movable between a first position in which the bypass valve member contacts the first end plate and restricts fluid flow through at least one of the first and second bypass passages and a second position in which the bypass valve member allows fluid flow through the at least one of the first and second bypass passages and through the second opening.

2. The compressor of claim 1, further comprising a spring member disposed between the bypass valve retainer and the bypass valve member and biasing the bypass valve member toward the first position.

3. The compressor of claim 2, wherein the bypass valve member is a flat annular member, and wherein the spring member is a continuous wave ring.

4. The compressor of claim 1, further comprising a discharge valve member movable relative to the bypass valve retainer between a first position in which the discharge valve member contacts the bypass valve retainer and restricts communication between the second opening and the discharge-pressure region and a second position in which the discharge valve member is spaced apart from the bypass valve retainer and allows communication between the second opening and the discharge-pressure region.

5. The compressor of claim 4, further comprising a discharge valve retainer attached to the bypass valve retainer and defining a cavity in which the discharge valve member is movable between the first and second positions, the cavity in communication with the discharge-pressure region.

6. The compressor of claim 5, wherein the first end plate cooperates with the partition plate to define an annular biasing chamber therebetween that extends around the discharge passage and the first and second bypass passages, and wherein the first end plate includes a bleed hole extending therethrough and communicating with the biasing chamber.

7. The compressor of claim 6, further comprising first and second seal members sealing contacting the first end plate and the partition plate and defining the biasing chamber.

8. The compressor of claim 7, wherein the first and second seal members are annular members, and wherein the second seal member surrounds the first seal member.

9. The compressor of claim 8, wherein each of the first and second seal members have a first leg and a second leg defining an L-shaped cross section.

10. The compressor of claim 9, wherein the first legs of the first and second seal members are received in respective first and second annular grooves formed in the first end plate.

11. The compressor of claim 10, wherein the second legs of the first and second seal members sealingly contact the partition plate.

12. The compressor of claim 7, wherein the first end plate includes a hub that is at least partially received into the first opening in the partition plate, wherein the first and second bypass passages extend through the hub, and wherein the bypass valve member contacts an axial end of the hub and restricts fluid flow through both of the first and second bypass passages when the bypass valve member is in the first position.

13. The compressor of claim 12, wherein the first and second seal members are annular members that surround the hub.

14. The compressor of claim 13, wherein the bypass valve member is spaced apart from the axial end of the hub when the bypass valve member is in the second position.

15. The compressor of claim 5, wherein the discharge valve retainer includes a plurality of apertures that extend through inner and outer diametrical surfaces of a central hub of the discharge valve retainer.

16. The compressor of claim 15, wherein the discharge valve member is a flat disk.

17. The compressor of claim 1, wherein the bypass valve member is a flat annular member.

18. The compressor of claim 1, wherein the first end plate includes a hub that is at least partially received into the first opening in the partition plate.

19. A compressor comprising:

a shell defining a discharge-pressure region and a suction-pressure region;

a first scroll member disposed within the shell and including a first end plate and a first spiral wrap extending from a first side of the first end plate, the first end plate including a discharge passage, a first bypass passage and a second bypass passage extending through the first side and a second side of the first end plate;

a second scroll member including a second spiral wrap cooperating with the first spiral wrap to define first and second fluid pockets therebetween, the first and second fluid pockets in communication with the first and second bypass passages, respectively;

a partition plate disposed within the shell and separating the discharge-pressure region from the suction-pressure region, the partition plate including a first opening in communication with the discharge-pressure region;

a bypass valve retainer attached to the partition plate and including a second opening in communication with the first opening, the discharge passage and the discharge-pressure region;

a bypass valve member disposed between the first end plate and the bypass valve retainer and movable between a first position in which the bypass valve member contacts the first end plate and restricts fluid flow through the first and second bypass passages and a second position in which the bypass valve member allows fluid flow through the first and second bypass passages and through the second opening; and

a discharge valve member movable relative to the bypass valve retainer between a first position in which the discharge valve member contacts the bypass valve retainer and restricts communication between the second opening and the discharge-pressure region and a second position in which the discharge valve member is spaced apart from the bypass valve retainer and allows communication between the second opening and the discharge-pressure region.

20. The compressor of claim 19, further comprising a discharge valve retainer attached to the bypass valve retainer and defining a cavity in which the discharge valve member is movable between the first and second positions, the cavity in communication with the discharge-pressure region.

21. The compressor of claim 20, wherein the first end plate cooperates with the partition plate to define an annular biasing chamber therebetween that extends around the discharge passage and the first and second bypass passages, and wherein the first end plate includes a bleed hole extending therethrough and communicating with the biasing chamber,

wherein the compressor further comprises first and second seal members sealing contacting the first end plate and the partition plate and defining the biasing chamber,

wherein the first and second seal members are annular members, and wherein the second seal member surrounds the first seal member,

wherein each of the first and second seal members have a first leg and a second leg defining an L-shaped cross section,

wherein the first legs of the first and second seal members are received in respective first and second annular grooves formed in the first end plate,

wherein the second legs of the first and second seal members sealingly contact the partition plate.

22. The compressor of claim 19, wherein the first end plate includes a hub that is at least partially received into the first opening in the partition plate, wherein the first and second bypass passages extend through the hub, and wherein the bypass valve member contacts an axial end of the hub and restricts fluid flow through both of the first and second bypass passages when the bypass valve member is in the first position.

23. The compressor of claim 19, wherein the bypass valve member is disposed within the first opening when the bypass valve member is in the first position and when the bypass valve member in the second position.