Concentrator

• US 9,791,353 B2
• Filed: 08/29/2008
• Issued: 10/17/2017
• Est. Priority Date: 08/29/2008
• Status: Active Grant

• Current Assignee: Research International Incorporated
• Original Assignee: Research International Incorporated
• Inventors: Saaski, Elric W., Jung, Charles C.
• Primary Examiner(s): Kwok, Helen
• Assistant Examiner(s): FAYYAZ, NASHMIYA SAQIB
• Application Number:
  US12/231,207
• Publication Number:
  US 20100050750A1
• Time in Patent Office: 3,336 Days
• Field of Search: 7386341, 7386345
• CPC Class Codes: G01N 1/2205 with filters
• CPC Class Codes: G01N 1/4077 by other techniques involving separation of suspended solids
• CPC Class Codes: G01N 15/0618 of the filter type G01N15/0643 takes precedence
• CPC Class Codes: G01N 2001/4088 filtration

Abstract

A concentrator that is operable to concentrate particles of target material from a high flow rate sampled airflow into a low flow rate secondary airflow. The concentrator may have an array of radially arranged blades. Each blade may have a sampled airflow inlet that uses centrifugal force to concentrate the particles into a central portion of the sampled airflow passing through it. Downstream, the blade may also have primary airflow outlets and knife-edged secondary airflow inlets that divide the sampled airflow into a pair of lateral, high flow rate primary airflows from which the particles have been depleted, and a central, low flow rate secondary airflow which carries the concentrated particles.

Claims

1. A concentrator, wherein said concentrator comprises an air processor that comprises:

a sampled airflow inlet slot that is operable to receive a sampled airflow that contains particles containing target material; and

a secondary airflow inlet slot that is located downstream from said sampled airflow inlet slot;

wherein said sampled airflow inlet slot is operable to use centrifugal force to concentrate at least some of said particles containing target material into a central portion of said sampled airflow as said sampled airflow flows through said sampled airflow inlet slot;

wherein said sampled airflow inlet slot is operable to produce a non-collimated sampled airflow as said sampled airflow flows through said sampled airflow inlet slot;

wherein said sampled airflow inlet slot and said secondary airflow inlet slot share a common plane of symmetry;

wherein said secondary airflow inlet slot is operable to divide a secondary airflow from at least a part of said central portion of said sampled airflow that is received by said secondary airflow inlet slot from said sampled airflow inlet slot, is operable to divide a left primary airflow from at least a part of a left portion of said sampled airflow that is received by said secondary airflow inlet slot from said sampled airflow inlet slot, and is operable to divide a right primary airflow from at least a part of a right portion of said sampled airflow that is received by said secondary airflow inlet slot from said sampled airflow inlet slot; and

wherein said secondary airflow flows through said secondary airflow inlet slot.

2. The concentrator of claim 1, wherein said air processor further comprises a sampled airflow inlet pocket comprising concave left and right sampled airflow inlet lobes through which at least part of said sampled airflow flows before entering said sampled airflow inlet slot;

and wherein each of said sampled airflow inlet lobes has a curved profile and is operable to impart a rotary motion to a respective part of said sampled airflow.

3. The concentrator of claim 1, wherein said air processor further comprises a pair of rods;

wherein each said rod has a respective outer surface;

wherein at least a portion of each said respective outer surface is convex; and

wherein said sampled airflow inlet slot is formed by said convex outer surfaces of said pair of rods.

4. The concentrator of claim 1, wherein said left and right primary airflows have a combined flow rate;

wherein said secondary air flow has a flow rate; and

wherein said flow rate of said secondary air flow is less than about 1% of said combined flow rate of said primary airflows.

5. The concentrator of claim 1, wherein said air processor further comprises a central longitudinal axis and at least two blades;

wherein each said blade comprises a respective said sampled airflow inlet slot;

a respective said secondary airflow inlet slot, and a respective blade secondary airflow outlet port;

wherein a respective said secondary airflow exits from each said blade secondary airflow outlet port;

wherein said blades are radially arranged about said axis; and

wherein said respective said secondary airflows flow radially inwardly toward each other and toward said axis.

6. The concentrator of claim 1, wherein said sampled airflow inlet slot has a pair of sides;

wherein each of said sides has a respective upstream surface at a point where said sampled airflow enters said sampled airflow inlet slot, and has a respective downstream surface at a point where said sampled airflow exits said sampled airflow inlet slot;

wherein each of said sides has a smoothly varying convex profile that extends at least most of a distance between said respective upstream and downstream surfaces of each of said sides;

wherein a pressure drop is produced when said sampled airflow flows through said sampled airflow inlet slot and is divided by said secondary airflow inlet slot into said left primary airflow, said right primary airflow, and said secondary airflow; and

wherein said pressure drop is minimized by said smoothly varying convex profiles of said sides as compared to if said sides did not have said smoothly varying convex profiles.

7. The concentrator of claim 6, wherein said air processor further comprises a pair of rods;

wherein each said rod has an at least generally semicircular cross sectional configuration, and wherein each said rod comprises a respective one of said sides of said sampled airflow inlet slot.

8. The concentrator of claim 1, wherein said air processor further comprises at least one blade and a hollow outer hub having an outer hub central cavity;

wherein said blade comprises said sampled airflow inlet slot and said secondary airflow inlet slot;

wherein said sampled airflow inlet slot of said blade is located in said outer hub;

wherein said left and right primary airflows flow into said outer hub central cavity;

wherein said air processor further comprises a pair of end plates;

wherein one of said end plates comprises a primary airflow outlet that is in fluid communication with said outer hub central cavity; and

wherein at least part of said left and right primary airflows flow out of said outer hub central cavity through said primary airflow outlet.

9. The concentrator of claim 8, wherein said air processor further comprises an inner hub having an inner hub central cavity;

wherein one of said end plates comprises an end plate secondary airflow outlet that is in fluid communication with said inner hub central cavity;

wherein said blade extends between said inner and outer hubs;

wherein said blade comprises a blade secondary airflow outlet port;

wherein said secondary airflow flows from said blade secondary airflow outlet port into said inner hub central cavity; and

wherein said secondary airflow flows out of said inner hub central cavity through said end plate secondary airflow outlet.

10. The concentrator of claim 9, wherein said air processor further comprises a fan that is operable to apply a respective negative air pressure to said primary airflows and to said secondary airflow;

wherein said negative air pressure of said primary airflows is greater than said negative air pressure of said secondary airflow, to provide a negative pressure difference between said primary airflows and said secondary airflow;

wherein said air processor further comprises a filter assembly;

wherein said filter assembly comprises a filter;

wherein said filter assembly is operable to use said negative pressure difference to urge said secondary airflow to flow out of said end plate secondary airflow outlet and through said filter; and

wherein said filter is operable to remove at least some of said particles containing target material from said secondary airflow that flows out of said end plate secondary airflow outlet.

11. The concentrator of claim 10, wherein said end plate secondary airflow outlet is in fluid communication with said outer hub central cavity;

and wherein said filter assembly further comprises a filter adapter that is operable to provide said fluid communication between said end plate secondary airflow outlet and said outer hub central cavity.

12. The concentrator of claim 8, wherein said concentrator further comprises a fan that is operable to urge said primary airflows to flow out of said outer hub central cavity through said primary airflow outlet.

13. The concentrator of claim 12, wherein said concentrator further comprises a fan plenum for said fan;

wherein said fan plenum has a central longitudinal axis;

wherein said fan is operable to urge said primary airflows to flow out of said concentrator as a jet of air that flows at least generally parallel to said axis;

wherein said concentrator has a circular sensing radius;

wherein said jet of air produces an induced draft effect around said concentrator; and

wherein said induced draft effect increases said circular sensing radius to a size that is greater than would be the case if said concentrator did not produce said induced draft effect.

14. The concentrator of claim 1, wherein said air processor further comprises a central longitudinal axis;

a hollow outer hub; and

at least two blades;

wherein each said blade comprises a respective said sampled airflow inlet slot and a respective said secondary airflow inlet slot;

wherein said sampled airflow inlet slot of each said blade is located in said outer hub; and

wherein said at least two blades are radially arranged about said axis.

15. The concentrator of claim 14, wherein said outer hub has an outer surface;

wherein said concentrator further comprises a hollow shroud that is operable to provide an air chamber around at least a portion of said outer surface of said outer hub;

wherein said air chamber is in fluid communication with said sampled airflow inlet slot of each said blade; and

wherein said shroud comprises a shroud inlet that is operable to receive said sampled airflow.

16. The concentrator of claim 15, wherein said shroud comprises an at least generally cylindrical shroud outer wall;

and wherein said shroud inlet is located in said shroud outer wall.

17. The concentrator of claim 15, wherein said shroud comprises a shroud end surface;

and wherein said shroud inlet is located in said shroud end surface.

18. The concentrator of claim 8, wherein said air processor further comprises an inner hub and a fan;

wherein said inner hub has an inner hub central cavity;

wherein said blade extends between said inner and outer hubs;

wherein said blade comprises a blade secondary airflow outlet port;

wherein said secondary airflow flows from said blade secondary airflow outlet port into said inner hub central cavity;

wherein said fan is operable to apply a respective negative air pressure to said primary airflows and to said secondary airflow;

wherein said respective negative air pressures of said primary airflows are greater than said respective negative air pressure of said secondary airflow, to provide a negative pressure difference between said primary airflows and said secondary airflow;

wherein said air processor further comprises a filter assembly;

wherein said filter assembly comprises a filter;

wherein said filter assembly is operable to use said negative pressure difference to urge said secondary airflow to flow out of said inner hub central cavity and through said filter; and

wherein said filter is operable to remove at least some of said particles containing target material from said secondary airflow that flows out of said inner hub central cavity.

19. The concentrator of claim 6, wherein said air processor further comprises a sampled airflow inlet pocket comprising concave left and right sampled airflow inlet lobes through which at least part of said sampled airflow flows before entering said sampled airflow inlet slot;

and wherein each of said sampled airflow inlet lobes has a curved profile and is operable to impart a rotary motion to a respective part of said sampled airflow.

20. The concentrator of claim 6, wherein said left and right primary airflows have a combined flow rate;

wherein said secondary air flow has a flow rate; and

wherein said flow rate of said secondary air flow is less than about 1% of said combined flow rate of said primary airflows.

33. The concentrator of claim 1, wherein said left and right primary airflows have a combined flow rate;

wherein said secondary air flow has a flow rate; and

wherein said flow rate of said secondary air flow is less than about 10% of said combined flow rate of said primary airflows.

34. The concentrator of claim 6, wherein said left and right primary airflows have a combined flow rate;

wherein said secondary air flow has a flow rate; and

wherein said flow rate of said secondary air flow is less than about 10% of said combined flow rate of said primary airflows.

35. The concentrator of claim 1, wherein said air processor further comprises at least one blade;

wherein said blade comprises said sampled airflow inlet slot;

said secondary airflow inlet slot, and a respective blade secondary airflow outlet port;

wherein said blade further comprises a secondary airflow channel that is located downstream from said secondary airflow inlet slot;

wherein said secondary airflow channel has a width; and

wherein said width gradually increases from said secondary airflow inlet slot to a point in said secondary airflow channel that is located substantially downstream from said secondary airflow inlet slot.

36. The concentrator of claim 6, wherein said smoothly varying convex profile has an angular extent;

and wherein said angular extent is at least about 180 degrees.

37. The concentrator of claim 1, wherein said sampled airflow inlet slot has an upstream end and a downstream end, and comprises a pair of opposing sides;

wherein there is a distance between corresponding opposing parts of said opposing sides; and

wherein said distance first gets gradually smaller in size and then gets gradually larger in size from said upstream end to said downstream end of said sampled airflow inlet slot.

21. A concentrator, wherein said concentrator comprises an air processor that comprises:

a sampled airflow inlet slot that is operable to receive a sampled airflow that contains particles containing target material; and

a secondary airflow inlet slot that is located downstream from said sampled airflow inlet slot;

wherein said sampled airflow inlet slot is operable to use centrifugal force to concentrate at least some of said particles containing target material into a central portion of said sampled airflow as said sampled airflow flows through said sampled airflow inlet slot;

wherein said sampled airflow inlet slot is operable to produce a non-collimated sampled airflow as said sampled airflow flows through said sampled airflow inlet slot;

wherein said sampled airflow inlet slot and said secondary airflow inlet slot share a common plane of symmetry;

wherein said secondary airflow inlet slot is operable to divide a secondary airflow from at least a part of said central portion of said sampled airflow that is received by said secondary airflow inlet slot from said sampled airflow inlet slot, is operable to divide a left primary airflow from at least a part of a left portion of said sampled airflow that is received by said secondary airflow inlet slot from said sampled airflow inlet slot, and is operable to divide a right primary airflow from at least a part of a right portion of said sampled airflow that is received by said secondary airflow inlet slot from said sampled airflow inlet slot;

wherein said secondary airflow flows through said secondary airflow inlet slot;

wherein said sampled airflow inlet slot has a pair of sides;

wherein each of said sides has a respective upstream surface at a point where said sampled airflow enters said sampled airflow inlet slot, and has a respective downstream surface at a point where said sampled airflow exits said sampled airflow inlet slot;

wherein each of said sides has a smoothly varying convex profile that extends at least most of a distance between its-said respective upstream and downstream surfaces of each of said sides;

wherein a pressure drop is produced when said sampled airflow flows through said sampled airflow inlet slot and is divided by said secondary airflow inlet slot into said left primary airflow, said right primary airflow, and said secondary airflow;

wherein said pressure drop is minimized by said smoothly varying convex profiles of said sides as compared to if said sides did not have said smoothly varying convex profiles;

wherein said air processor further comprises a central longitudinal axis and at least two blades;

wherein each said blade comprises a respective said sampled airflow inlet slot;

a respective said secondary airflow inlet slot, and a respective blade secondary airflow outlet port;

wherein a respective said secondary airflow exits from each said blade secondary airflow outlet port;

wherein said blades are radially arranged about said axis; and

wherein said respective said secondary airflows flow radially inwardly toward each other and toward said axis.

22. A concentrator, wherein said concentrator comprises an air processor that comprises:

a sampled airflow inlet slot that is operable to receive a sampled airflow that contains particles containing target material; and

a secondary airflow inlet slot that is located downstream from said sampled airflow inlet slot;

wherein said sampled airflow inlet slot is operable to use centrifugal force to concentrate at least some of said particles containing target material into a central portion of said sampled airflow as said sampled airflow flows through said sampled airflow inlet slot;

wherein said sampled airflow inlet slot is operable to produce a non-collimated sampled airflow as said sampled airflow flows through said sampled airflow inlet slot;

wherein said sampled airflow inlet slot and said secondary airflow inlet slot share a common plane of symmetry;

wherein said secondary airflow inlet slot is operable to divide a secondary airflow from at least a part of said central portion of said sampled airflow that is received by said secondary airflow inlet slot from said sampled airflow inlet slot, is operable to divide a left primary airflow from at least a part of a left portion of said sampled airflow that is received by said secondary airflow inlet slot from said sampled airflow inlet slot, and is operable to divide a right primary airflow from at least a part of a right portion of said sampled airflow that is received by said secondary airflow inlet slot from said sampled airflow inlet slot;

wherein said secondary airflow flows through said secondary airflow inlet slot;

wherein said sampled airflow inlet slot has a pair of sides;

wherein each of said sides has a respective upstream surface at a point where said sampled airflow enters said sampled airflow inlet slot, and has a respective downstream surface at a point where said sampled airflow exits said sampled airflow inlet slot;

wherein each of said sides has a smoothly varying convex profile that extends at least most of a distance between its-said respective upstream and downstream surfaces of each of said sides;

wherein a pressure drop is produced when said sampled airflow flows through said sampled airflow inlet slot and is divided by said secondary airflow inlet slot into said left primary airflow, said right primary airflow, and said secondary airflow;

wherein said pressure drop is minimized by said smoothly varying convex profiles of said sides as compared to if said sides did not have said smoothly varying convex profiles;

wherein said air processor further comprises at least one blade and a hollow outer hub having an outer hub central cavity;

wherein said blade comprises said sampled airflow inlet slot and said secondary airflow inlet slot;

wherein said sampled airflow inlet slot of said blade is located in said outer hub;

wherein said left and right primary airflows flow into said outer hub central cavity;

wherein said air processor further comprises a pair of end plates;

wherein one of said end plates comprises a primary airflow outlet that is in fluid communication with said outer hub central cavity; and

wherein at least part of said left and right primary airflows flow out of said outer hub central cavity through said primary airflow outlet.

23. The concentrator of claim 22, wherein said air processor further comprises an inner hub having an inner hub central cavity;

wherein one of said end plates comprises an end plate secondary airflow outlet that is in fluid communication with said inner hub central cavity;

wherein said blade extends between said inner and outer hubs;

wherein said blade comprises a blade secondary airflow outlet port;

wherein said secondary airflow flows from said blade secondary airflow outlet port into said inner hub central cavity; and

wherein said secondary airflow flows out of said inner hub central cavity through said end plate secondary airflow outlet.

24. The concentrator of claim 23, wherein said air processor further comprises a fan that is operable to apply a respective negative air pressure to said primary airflows and to said secondary airflow;

wherein said negative air pressure of said primary airflows is greater than said negative air pressure of said secondary airflow, to provide a negative pressure difference between said primary airflows and said secondary airflow;

wherein said air processor further comprises a filter assembly;

wherein said filter assembly comprises a filter;

wherein said filter assembly is operable to use said negative pressure difference to urge said secondary airflow to flow out of said end plate secondary airflow outlet and through said filter; and

wherein said filter is operable to remove at least some of said particles containing target material from said secondary airflow that flows out of said end plate secondary airflow outlet.

25. The concentrator of claim 24, wherein said end plate secondary airflow outlet is in fluid communication with said outer hub central cavity;

and wherein said filter assembly further comprises a filter adapter that is operable to provide said fluid communication between said end plate secondary airflow outlet and said outer hub central cavity.

26. The concentrator of claim 22, wherein said concentrator further comprises a fan that is operable to urge said primary airflows to flow out of said outer hub central cavity through said primary airflow outlet.

27. The concentrator of claim 26, wherein said concentrator further comprises a fan plenum for said fan;

wherein said fan plenum has a central longitudinal axis;

wherein said fan is operable to urge said primary airflows to flow out of said concentrator as a jet of air that flows at least generally parallel to said axis;

wherein said concentrator has a circular sensing radius;

wherein said jet of air produces an induced draft effect around said concentrator; and

wherein said induced draft effect increases said circular sensing radius to a size that is greater than would be the case if said concentrator did not produce said induced draft effect.

32. The concentrator of claim 22, wherein said air processor further comprises and inner hub and a fan;

wherein said inner hub has an inner hub central cavity;

wherein said blade extends between said inner and outer hubs;

wherein said blade comprises a blade secondary airflow outlet port;

wherein said secondary airflow flows from said blade secondary airflow outlet port into said inner hub central cavity;

wherein said fan is operable to apply a respective negative air pressure to said primary airflows and to said secondary airflow;

wherein said respective negative air pressures of said primary airflows are greater than said respective negative air pressure of said secondary airflow, to provide a negative pressure difference between said primary airflows and said secondary airflow;

wherein said air processor further comprises a filter assembly;

wherein said filter assembly comprises a filter;

wherein said filter assembly is operable to use said negative pressure difference to urge said secondary airflow to flow out of said inner hub central cavity and through said filter; and

wherein said filter is operable to remove at least some of said particles containing target material from said secondary airflow that flows out of said inner hub central cavity.

28. A concentrator, wherein said concentrator comprises an air processor that comprises:

a sampled airflow inlet slot that is operable to receive a sampled airflow that contains particles containing target material; and

a secondary airflow inlet slot that is located downstream from said sampled airflow inlet slot;

wherein said sampled airflow inlet slot is operable to use centrifugal force to concentrate at least some of said particles containing target material into a central portion of said sampled airflow as said sampled airflow flows through said sampled airflow inlet slot;

wherein said sampled airflow inlet slot is operable to produce a non-collimated sampled airflow as said sampled airflow flows through said sampled airflow inlet slot;

wherein said sampled airflow inlet slot and said secondary airflow inlet slot share a common plane of symmetry;

wherein said secondary airflow inlet slot is operable to divide a secondary airflow from at least a part of said central portion of said sampled airflow that is received by said secondary airflow inlet slot from said sampled airflow inlet slot, is operable to divide a left primary airflow from at least a part of a left portion of said sampled airflow that is received by said secondary airflow inlet slot from said sampled airflow inlet slot, and is operable to divide a right primary airflow from at least a part of a right portion of said sampled airflow that is received by said secondary airflow inlet slot from said sampled airflow inlet slot;

wherein said secondary airflow flows through said secondary airflow inlet slot;

wherein said sampled airflow inlet slot has a pair of sides;

wherein each of said sides has a respective upstream surface at a point where said sampled airflow enters said sampled airflow inlet slot, and has a respective downstream surface at a point where said sampled airflow exits said sampled airflow inlet slot;

wherein each of said sides has a smoothly varying convex profile that extends at least most of a distance between said respective upstream and downstream surfaces of each of said sides;

wherein a pressure drop is produced when said sampled airflow flows through said sampled airflow inlet slot and is divided by said secondary airflow inlet slot into said left primary airflow, said right primary airflow, and said secondary airflow;

wherein said pressure drop is minimized by said smoothly varying convex profiles of said sides as compared to if said sides did not have said smoothly varying convex profiles;

wherein said air processor further comprises a central longitudinal axis;

a hollow outer hub; and

at least two blades;

wherein each said blade comprises a respective said sampled airflow inlet slot and a respective said secondary airflow inlet slot;

wherein said sampled airflow inlet slot of each said blade is located in said outer hub; and

wherein said at least two blades are radially arranged about said axis.

29. The concentrator of claim 28, wherein said outer hub has an outer surface;

wherein said concentrator further comprises a hollow shroud that is operable to provide an air chamber around at least a portion of said outer surface of said outer hub;

wherein said air chamber is in fluid communication with said sampled airflow inlet slot of each said blade; and

wherein said shroud comprises a shroud inlet that is operable to receive said sampled airflow.

30. The concentrator of claim 29, wherein said shroud comprises an at least generally cylindrical shroud outer wall;

and wherein said shroud inlet is located in said shroud outer wall.

31. The concentrator of claim 29, wherein said shroud comprises a shroud end surface;

and wherein said shroud inlet is located in said shroud end surface.