Contactless power transfer transformer for moving body

• US 9,793,045 B2
• Filed: 05/21/2013
• Issued: 10/17/2017
• Est. Priority Date: 05/21/2012
• Status: Expired due to Fees

• Current Assignee: Technova, Inc. (Aisin Corp.)
• Original Assignee: Technova, Inc. (Aisin Corp.)
• Inventors: Abe, Shigeru, Kaneko, Yasuyoshi, Yasuda, Tomio, Kishi, Hiroyuki
• Primary Examiner(s): BARNIE, REXFORD N
• Assistant Examiner(s): Shiao, David
• Application Number:
  US14/401,982
• Publication Number:
  US 20150123486A1
• Time in Patent Office: 1,610 Days
• CPC Class Codes: B60L 1/02 to electric heating circuits
• CPC Class Codes: B60L 2240/36 Temperature of vehicle components or parts
• CPC Class Codes: B60L 2270/147 electro magnetic [EMI]
• CPC Class Codes: B60L 53/122 Circuits or methods for driving the primary coil, e.g. supplying electric power to the coil
• CPC Class Codes: B60L 53/36 by positioning the vehicle
• CPC Class Codes: H01F 27/255 made from particles H01F27/26 takes precedence
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

According to one embodiment, contactless power transfer transformer includes power transmission coil and power reception coil. At least one of the power transmission coil and the power reception coil is configured by coupled and both-sides wound coil. The coupled and both-sides wound coil is configured by both-sides wound coils. One of magnetic poles of one of the both-sides wound coils is connected to one of the magnetic poles of adjacent one of the both-sides wound coils. Directions of magnetic fluxes toward corresponding coil from each of the magnetic poles connected to each other are identical. The both-sides wound coils are selected so that leakage magnetic flux around moving body does not exceed predetermined value. Number of the both-sides wound coils is set so that value obtained by multiplying power transfer capacity of one of the both-sides wound coils by the number satisfies capacity of the transformer.

Claims

1. A contactless power transfer transformer for a moving body, comprising:

a power transmission coil; and

a power reception coil installed on the moving body,

wherein contactless power transfer is performed when the moving body is moved to a power transfer position at which the power transmission coil and the power reception coil oppose each other,

wherein at least one of the power transmission coil and the power reception coil comprise a respective coupled and both-sides wound coil, each coupled and both-sides wound coil comprising;

a plurality of single both-sides wound coils, each single both-sides wound coil comprising;

a winding wire wound around a wound portion along a winding axis between magnetic pole portions of a respective core;

wherein the plurality of single both-sides wound coils of each coupled and both-sides wound coil are positioned such that the winding axes of each of the single both-sides wound coils are arranged collinearly with respect to each other, and such that the magnetic pole portions of each of the single both-sides wound coils are connected to adjacent magnetic pole portions of adjacent single both-sides wound coils;

wherein the plurality of single both-sides wound coils of each coupled and both-sides wound coil are arranged such that when a current flows through the plurality of single both-sides wound coils, magnetic fluxes generated between each adjacent pair of single both-sides wound coils in a vertical direction perpendicular to the winding axes of the single both-sides wound coils are identical, thereby reducing a leakage magnetic flux around the moving body during the contactless power transfer and increasing power transfer capacity of the contactless power transfer transformer based on the number of single both-sides wound coils comprising each coupled and both-sides wound coil, wherein

both the power transmission coil and the power reception coil each comprise a respective coupled and both-sides wound coil that comprises a combination of two single both-sides wound coils,

in the coupled and both-sides wound coil of the power transmission coil, winding wires of the two single both-sides wound coils are electrically connected to each other in series, and

in the coupled and both-sides wound coil of the power reception coil, the winding wires of the two single both-sides wound coils are electrically connected to each other in parallel.

2. The contactless power transfer transformer for the moving body of claim 1, wherein the power reception coil is positioned on a bottom face of the moving body so that an arrangement direction of the single both-sides wound coils in the coupled and both-sides wound coil of the power reception coil coincides with a front and back direction of the moving body.

3. The contactless power transfer transformer for the moving body of claim 1, wherein each of the cores of each of the single both-sides wound coils are an H-shape core formed by arranging the wound portion between the magnetic pole portions which extend perpendicularly to the wound portion.

4. The contactless power transfer transformer for the moving body of claim 3, wherein a combined width of two adjacent magnetic pole portions of two single both-sides wound coils of each coupled and both-sides wound coil is D1 and a width of a magnetic pole portion at an end of each coupled and both-sides wound coil is D2, D1<

2×

D2.

5. A contactless power transfer transformer for a moving body, comprising:

a power transmission coil; and

a power reception coil installed on the moving body,

wherein contactless power transfer is performed when the moving body is moved to a power transfer position at which the power transmission coil and the power reception coil oppose each other,

wherein at least one of the power transmission coil and the power reception coil comprise a respective coupled and both-sides wound coil, each coupled and both-sides wound coil comprising;

a plurality of single both-sides wound coils, each single both-sides wound coil comprising;

a winding wire wound around a wound portion along a winding axis between magnetic pole portions of a respective core;

wherein the plurality of single both-sides wound coils of each coupled and both-sides wound coil are positioned such that the winding axes of each of the single both-sides wound coils are arranged collinearly with respect to each other, and such that the magnetic pole portions of each of the single both-sides wound coils are connected to adjacent magnetic pole portions of adjacent single both-sides wound coils;

wherein the plurality of single both-sides wound coils of each coupled and both-sides wound coil are arranged such that when a current flows through the plurality of single both-sides wound coils, magnetic fluxes generated between each adjacent pair of single both-sides wound coils in a vertical direction perpendicular to the winding axes of the single both-sides wound coils are identical, thereby reducing a leakage magnetic flux around the moving body during the contactless power transfer and increasing power transfer capacity of the contactless power transfer transformer based on the number of single both-sides wound coils comprising each coupled and both-sides wound coil, wherein,

both the power transmission coil and the power reception coil each comprise a respective coupled and both-sides wound coil that each comprise a combination of m pairs of two single both-sides wound coils, and wherein m>

=2,

in the coupled and both-sides wound coil of one of the power transmission coil and the power reception coil, the winding wires of each of the two single both-sides wound coils in each of the m pairs of the two single both-sides wound coils are electrically connected to each other in series, and winding wires of each of the m pairs of the two single both-sides wound coils are electrically connected to each other in parallel, and

in the coupled and both-sides wound coil of the other one of the power transmission coil and the power reception coil, the winding wires of each of the two single both-sides wound coils in each of the m pairs of the two single both-sides wound coils are electrically connected to each other in parallel, and the winding wires of each of the m pairs of the two single both-sides wound coils are electrically connected to each other in parallel.

6. The contactless power transfer transformer for the moving body of claim 5, wherein the power reception coil is positioned on a bottom face of the moving body so that an arrangement direction of the single both-sides wound coils in the coupled and both-sides wound coil of the power reception coil coincides with a front and back direction of the moving body.

7. The contactless power transfer transformer for the moving body of claim 5, wherein each of the cores of each of the single both-sides wound coils are H-shape cores formed by arranging the wound portion between the magnetic pole portions which extend perpendicularly to the wound portion.

8. The contactless power transfer transformer for the moving body of claim 7, wherein a combined width of two adjacent magnetic pole portions of two single both-sides wound coils of each coupled and both-sides wound coil is D1 and a width of a magnetic pole portion at an end of each coupled and both-sides wound coil is D2, D1<

2×

D2.

9. A contactless power transfer transformer for a moving body, comprising:

a power transmission coil; and

a power reception coil installed on the moving body,

wherein contactless power transfer is performed when the moving body is moved to a power transfer position at which the power transmission coil and the power reception coil oppose each other,

wherein at least one of the power transmission coil and the power reception coil comprise a respective coupled and both-sides wound coil, each coupled and both-sides wound coil comprising;

a plurality of single both-sides wound coils, each single both-sides wound coil comprising;

a winding wire wound around a wound portion along a winding axis between magnetic pole portions of a respective core;

wherein the plurality of single both-sides wound coils of each coupled and both-sides wound coil are positioned such that the winding axes of each of the single both-sides wound coils are arranged collinearly with respect to each other, and such that the magnetic pole portions of each of the single both-sides wound coils are connected to adjacent magnetic pole portions of adjacent single both-sides wound coils;

wherein the plurality of single both-sides wound coils of each coupled and both-sides wound coil are arranged such that when a current flows through the plurality of single both-sides wound coils, magnetic fluxes generated between each adjacent pair of single both-sides wound coils in a vertical direction perpendicular to the winding axes of the single both-sides wound coils are identical, thereby reducing a leakage magnetic flux around the moving body during the contactless power transfer and increasing power transfer capacity of the contactless power transfer transformer based on the number of single both-sides wound coils comprising each coupled and both-sides wound coil, wherein,

both the power transmission coil and the power reception coil comprise a respective coupled and both-sides wound coil that each comprise a combination of m pairs of two single both-sides wound coils, and wherein m>

=2, and

in each coupled and both-sides wound coil, the winding wires of each of the two single both-sides wound coils in each of the m pairs of the two single both-sides wound coils are electrically connected to each other in series, and the winding wires of each of the m pairs of the single both-sides wound coils are electrically connected to each other in parallel.

10. The contactless power transfer transformer for the moving body of claim 9, wherein the power reception coil is positioned on a bottom face of the moving body so that an arrangement direction of the single both-sides wound coils in the coupled and both-sides wound coil of the power reception coil coincides with a front and back direction of the moving body.

11. The contactless power transfer transformer for the moving body of claim 9, wherein each of the cores of each of the single both-sides wound coils are H-shape cores formed by arranging the wound portion between the magnetic pole portions which extend perpendicularly to the wound portion.

12. The contactless power transfer transformer for the moving body of claim 11, wherein a combined width of two adjacent magnetic pole portions of two single both-sides wound coils of each coupled and both-sides wound coil is D1, and a width of a magnetic pole portion at an end of each coupled and both-sides wound coil is D2, D1<

2×

D2.