Method and apparatus for control of semi-resonant and resonant converters

• US 9,793,799 B1
• Filed: 05/18/2016
• Issued: 10/17/2017
• Est. Priority Date: 05/18/2016
• Status: Expired due to Fees

• Current Assignee: Infineon Technologies Austria Ag (Infineon Technologies AG)
• Original Assignee: Infineon Technologies Austria Ag (Infineon Technologies AG)
• Inventors: Babazadeh, Amir, Tang, Benjamim
• Primary Examiner(s): Sterrett, Jeffrey
• Application Number:
  US15/158,318
• Time in Patent Office: 517 Days
• Field of Search: 323271, 323283
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 3/157 with digital control
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A state machine for a multi-phase voltage converter controls cycle-by-cycle switching of the phases by: entering a first state in which a control signal for the high-side switch is activate and control signals for the low-side and SR (synchronous rectification) switches are deactivate; entering a second state in which the control signals for all switches are deactivate; entering a third state in which the control signal for the high-side switch is deactivate and the control signals for the low-side and SR switches are activate; entering a fourth state in which the control signals for the high-side and low-side switches are deactivate and the control signal for the SR switch is activate and then entering a fifth state in which the control signals for all switches are deactivate, or entering the fifth state without entering the fourth state; and entering the first state at the beginning of the next switching cycle.

Claims

1. A digital control system for a multi-phase voltage converter, each phase including a high-side switch connected between an input voltage terminal and a switching node, a low-side switch connected between the switching node and ground, a passive circuit connecting the switching node to a common output node of the multi-phase voltage converter, and a synchronous rectification (SR) switch connected between the passive circuit and ground and through which a half cycle sinusodial-like current is conducted when turned on, the digital control system comprising:

a digital PWM (pulse width modulation) state machine operable to control cycle-by-cycle switching of the phases, wherein for each phase the digital PWM state machine is operable to;

at the beginning of each switching cycle, enter a first state in which a control signal for the high-side switch is activate and control signals for the low-side and SR switches are deactivate;

exit the first state and enter a second state in which the control signals for all switches are deactivate;

exit the second state and enter a third state in which the control signal for the high-side switch is deactivate and the control signals for the low-side and SR switches are activate;

exit the third state and enter a fourth state in which the control signals for the high-side and low-side switches are deactivate and the control signal for the SR switch is activate and then exit the fourth state and enter a fifth state in which the control signals for all switches are deactivate, or exit the third state and enter the fifth state without entering the fourth state; and

exit the fifth state and enter the first state at the beginning of the next switching cycle.

2. The digital control system of claim 1, wherein for each phase the digital PWM state machine is operable to exit the first state and enter the second state responsive to a first counter output exceeding a first predetermined value.

3. The digital control system of claim 1, wherein for each phase the digital PWM state machine is operable to exit the second state and enter the third state responsive to a second counter output exceeding a second predetermined value.

4. The digital control system of claim 1, wherein for each phase the digital PWM state machine is operable to exit the third state and enter the fourth state responsive to an external command which indicates that the digital PWM state machine should enter the fourth state.

5. The digital control system of claim 4, wherein the external command indicates a step-down voltage transient condition at a load coupled to the multi-phase voltage converter or a reduced output voltage target for the load.

6. The digital control system of claim 4, wherein for each phase the digital PWM state machine is operable to exit the fourth state and enter the fifth state responsive to a third counter output exceeding a third predetermined value.

7. The digital control system of claim 1, wherein for each phase the digital PWM state machine is operable to exit the third state and enter the fifth state without entering the fourth state responsive to:

a zero-current switching signal which indicates that the half cycle sinusodial-like current conducted by the SR switch crossed or nearly crossed zero;

a fourth counter output exceeding a fourth predetermined value; and

absence of an external command indicating that the digital PWM state machine should enter the fourth state.

8. The digital control system of claim 1, wherein for each phase the digital PWM state machine is operable to exit the fifth state and enter the first state at the beginning of the next switching cycle responsive to a fifth counter output exceeding a fifth predetermined value.

9. The digital control system of claim 1, wherein the digital PWM state machine is further operable to enter the first state responsive to a startup command which indicates that multi-phase voltage converter should enter a startup period, and remain in the first state until a first counter output exceeds a first predetermined value which indicates the end of the startup period.

10. The digital control system of claim 1, further comprising a linear controller operable to determine a duty cycle for each switching cycle, wherein the digital control system is operable to convert the duty cycle to an on-time for each switching cycle which is adjusted based on the period of the immediately preceding switching cycle, and wherein the digital PWM state machine is operable to control cycle-by-cycle switching of the phases based on the adjusted on-time for each switching cycle.

11. The digital control system of claim 1, wherein for each phase:

the passive circuit comprises an LC tank coupled to the switching node of that phase and a transformer/tapped-inductor for coupling the LC tank to an output capacitor of the multi-phase voltage converter; and

the SR switch is coupled between the transformer/tapped-inductor and ground.

12. A method of digitally controlling cycle-by-cycle switching of a multi-phase voltage converter, each phase including a high-side switch connected between an input voltage terminal and a switching node, a low-side switch connected between the switching node and ground, a passive circuit connecting the switching node to a common output node of the multi-phase voltage converter, and a synchronous rectification (SR) switch connected between the passive circuit and ground and through which a half cycle sinusodial-like current is conducted when turned on, the method comprising for each phase:

at the beginning of each switching cycle, entering a first state of a digital PWM (pulse width modulation) state machine in which a control signal for the high-side switch is activate and control signals for the low-side and SR switches are deactivate;

exiting the first state and entering a second state of the digital PWM state machine in which the control signals for all switches are deactivate;

exiting the second state and entering a third state of the digital PWM state machine in which the control signal for the high-side switch is deactivate and the control signals for the low-side and SR switches are activate;

exiting the third state and entering a fourth state of the digital PWM state machine in which the control signals for the high-side and low-side switches are deactivate and the control signal for the SR switch is activate and then exiting the fourth state and entering a fifth state of the digital PWM state machine in which the control signals for all switches are deactivate, or exiting the third state and entering the fifth state without entering the fourth state; and

exiting the fifth state and entering the first state at the beginning of the next switching cycle.

13. The method of claim 12, wherein for each phase the digital PWM state machine exits the first state and enters the second state responsive to a first counter output exceeding a first predetermined value.

14. The method of claim 12, wherein for each phase the digital PWM state machine exits the second state and enters the third state responsive to a second counter output exceeding a second predetermined value.

15. The method of claim 12, wherein for each phase the digital PWM state machine exits the third state and enters the fourth state responsive to an external command which indicates that the digital PWM state machine should enter the fourth state.

16. The method of claim 15, wherein the external command indicates a step-down voltage transient condition at a load coupled to the multi-phase voltage converter or a reduced output voltage target for the load.

17. The method of claim 15, wherein for each phase the digital PWM state machine exits the fourth state and enters the fifth state responsive to a third counter output exceeding a third predetermined value.

18. The method of claim 12, wherein for each phase the digital PWM state machine exits the third state and enters the fifth state without entering the fourth state responsive to:

a zero-current switching signal which indicates that the half cycle sinusodial-like current conducted by the SR switch crossed or nearly crossed zero;

a fourth counter output exceeding a fourth predetermined value; and

absence of an external command indicating that the digital PWM state machine should enter the fourth state.

19. The method of claim 12, wherein for each phase the digital PWM state machine exits the fifth state and enters the first state at the beginning of the next switching cycle responsive to a fifth counter output exceeding a fifth predetermined value.

20. The method of claim 12, further comprising:

entering the first state responsive to a startup command which indicates that multi-phase voltage converter should enter a startup period; and

remaining in the first state until a first counter output exceeds a first predetermined value which indicates the end of the startup period.

21. The method of claim 12, further comprising:

determining a duty cycle for each switching cycle; and

converting the duty cycle to an on-time for each switching cycle which is adjusted based on the period of the immediately preceding switching cycle,

wherein the cycle-by-cycle switching of the phases is digitally controlled based on the adjusted on-time for each switching cycle.