Power conversion system and method

• US 9,793,827 B2
• Filed: 03/12/2014
• Issued: 10/17/2017
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: GE Energy Power Conversion Technology Limited (GE Vernova, Inc.)
• Original Assignee: GE Energy Power Conversion Technology Limited (GE Vernova, Inc.)
• Inventors: Garces, Luis Jose, Harbourt, Cyrus David, Zhang, Richard S, Ritter, Allen Michael, Datta, Rajib
• Primary Examiner(s): Tan, Richard
• Application Number:
  US14/205,459
• Publication Number:
  US 20140265587A1
• Time in Patent Office: 1,315 Days
• Field of Search: 307 52, 307 82, 307 83, 363 34, 363 64, 363 71
• CPC Class Codes: H02M 1/0043 Converters switched with a phase shift, i.e. interleaved non-isolated DC/DC converters H02M3/1586
• CPC Class Codes: H02M 1/0077 Plural converter units whose outputs are connected in series
• CPC Class Codes: H02M 5/14 for conversion between circuits of different phase number
• CPC Class Codes: H02M 7/487 Neutral point clamped inverters
• CPC Class Codes: H02M 7/493 the static converters being arranged for operation in parallel
• CPC Class Codes: H02M 7/497 sinusoidal output voltages being obtained by combination of several voltages being out of phase
• CPC Class Codes: H02M 7/5387 in a bridge configuration
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A power conversion system includes a first converter effectively connected in series to a second converter. Each converter has a plurality of output levels. A phase-shifted transformer is coupled to the converters. The phase-shifted transformer has a delta-wound winding and an open star winding. The first converter is coupled to the open star winding and the second converter is coupled to the delta winding. The open star winding is configured for direct connection to either of a load or the open star winding of a second phase-shifted transformer, having a delta winding connected to a third converter. One or more DC voltage sources are each connected to the first and second converters by a respective DC link capacitor. Each DC voltage source is connected to a common power grid by an isolated multiphase transformer winding.

Claims

1. A power conversion system, comprising:

n converters, each of the n converters having a converter output voltage, n being an integer greater than or equal to four;

n−

1 phase-shifted transformers, each of the n−

1 phase-shifted transformers comprising an open star winding and a delta winding, and each of the n−

1 phase-shifted transformers having a transformer electrical output, the n−

1 phase-shifted transformers having a combined electrical output,

wherein a first of the n converters is directly connected to the open star winding of a first of the n−

1 phase-shifted transformers, and a second of the n converters is directly connected to the delta winding of the first of the n−

1 phase-shifted transformers,

wherein the transformer electrical output of an i^th phase-shifted transformer of the n−

1 phase-shifted transformers is directed from the open star winding of the i^th phase-shifted transformer via a direct electrical connection to either of a load, or an open star winding of an i+1^th phase-shifted transformer of the n−

1 phase-shifted transformers, the delta winding of the i+1^th phase-shifted transformer being directly connected to an i+2^th converter of the n converters, i being an integer in a range from 1 to n−

1 inclusive, and

wherein the combined electrical output of the n−

1 phase-shifted transformers is configured for direct connection to a load through the open star winding of the n−

1^th phase-shifted transformer;

a controller configured to operate a plurality of switches of one or more converters of the n converters and thereby modulate the converter output voltages of the one or more converters such that fundamentals of the output voltages are additive and such that one or more harmonic orders produced by the modulation of the converter output voltages are eliminated or reduced at the combined electrical output of the n−

1 phase-shifted transformers; and

one or more DC voltage sources configured to power the n converters.

2. The power conversion system according to claim 1, wherein each of the DC voltage sources is connected to the one or more converters by a DC link capacitor.

3. The power conversion system according to claim 1, wherein each of the DC voltage sources is connected to a power grid through an isolated multiphase transformer winding.

4. The power conversion system according to claim 1, further comprising a plurality of phase-shifted transformers.

5. The power conversion system according to claim 1, wherein each of the n converters are essentially identical.

6. The power conversion system according to claim 1, wherein during operation each of the n−

1 phase-shifted transformers has a phase-shift of (60/n)°

between the delta winding and the open star winding.

7. The power conversion system according to claim 1, wherein one or more of the n converters comprises two or more level-three phase bridges.

8. The power conversion system according to claim 1, wherein at least one of the DC voltage sources comprises a multiphase input diode bridge.

9. The power conversion system according to claim 1, wherein the power conversion system is configured to connect to a power grid by an isolated Y winding of a first grid side transformer.

10. The power conversion system according to claim 1, wherein the power conversion system is configured to connect to a power grid by an isolated delta winding of a grid side transformer.

11. The power converter according to claim 1, wherein at least one of the DC voltage sources comprises a multiphase input silicon-controlled rectifier (SCR) bridge.

12. The power conversion system according to claim 1, wherein at least one of the DC voltage sources comprises a multiphase input switching converter.

13. The power conversion system according to claim 1, wherein at least one of the DC voltage sources comprises a multiphase input switching converter, the multiphase input switching converter comprising a three-level converter.