Color tunable light source module with brightness and dimming control

• US 9,794,999 B2
• Filed: 04/03/2014
• Issued: 10/17/2017
• Est. Priority Date: 04/04/2013
• Status: Active Grant

• Current Assignee: Ledengin, Inc. (Ams-Osram AG)
• Original Assignee: Ledengin, Inc. (Ams-Osram AG)
• Inventors: Lee, Kachun, Yan, Xiantao, Mei, Zequn
• Primary Examiner(s): Taningco, Alexander H
• Assistant Examiner(s): Garcia, Christian L
• Application Number:
  US14/244,789
• Publication Number:
  US 20140300284A1
• Time in Patent Office: 1,293 Days
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/18 using temperature feedback
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/28 using temperature feedback
• CPC Class Codes: H05B 45/325 Pulse-width modulation [PWM]
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 45/46 having LEDs disposed in parallel lines
• CPC Class Codes: H05B 47/10 Controlling the light source
• CPC Class Codes: H05B 47/17 Operational modes, e.g. switching from manual to automatic mode or prohibiting specific operations
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

LED-based light source modules can incorporate color tunability and brightness control, allowing a user to select a desired color temperature and/or brightness and to change either or both dynamically. An emitter can include multiple independently addressable groups of LEDs, each emitting light of a different color. By controlling the relative operating current provided to each group, a desired color temperature can be achieved, and by controlling the absolute operating currents, the brightness of the output light can be controlled. Pulse width modulation (PWM) can be used to control the relative and absolute operating currents. Smooth, gradual transitions between brightness and/or color temperature settings in response to changes can be provided.

Claims

1. A method of controlling brightness and color temperature in a light source device having a plurality of independently addressable groups of LEDs, wherein the LEDs in each group emit light of a different color, the method comprising:

receiving a control signal indicating that a brightness of the light source should be changed from a starting brightness value to a target brightness value;

defining a brightness trajectory from the current brightness value to the target brightness value, the brightness trajectory consisting of a sequence of frames, each frame having a different brightness value assigned thereto and a duration that is long enough to be perceptible to a human eye; and

executing the brightness trajectory, wherein executing the brightness trajectory includes, for each frame in the sequence of frames;

determining, using a microcontroller, a brightness set-point for the current frame based at least in part on the brightness trajectory;

computing, for each of a plurality of output channels of the microcontroller, a pulse width and a number of pulses to include in a pulse train to be generated on each of the plurality of output channels during a brightness cycle that is common to all of the output channels, the brightness cycle consisting of a fixed number (N_B) of pulse periods, each pulse period having the same duration (p), the pulse train on each output channel consisting of a selectable number (N_ON) of active pulse periods of duration p during each of which a pulse having a selectable pulse width is generated and another number (N_B−

N_ON) of inactive pulse periods of duration p during which a pulse is not generated, the computation being based at least in part on a current color temperature and the brightness set-point for the current frame such that the pulse width for each output channel is computed based on the current color temperature and the number N_ON of active pulse periods is computed based on the brightness set-point,

wherein selecting the number N_ON of active pulse periods and the pulse width for each output channel includes;

accessing a lookup table using the current color temperature to determine first and second baseline pulse width parameters;

interpolating between the first and second baseline pulse width parameters to generate a width value consisting of a first subset of most significant bits and a second subset of least significant bits;

determining the pulse width based at least in part on the most significant bits of the width value; and

determining the number N_ON of pulses to include in the pulse train based at least in part on the brightness set point and the least significant bits of the width value;

generating, on each of the plurality of output channels, a pulse train using the pulse width and number of pulses computed for that channel;

converting each of the pulse trains to an operating current;

delivering each of the operating currents to a different one of the independently addressable groups of LEDs; and

repeating the acts of generating, converting and delivering for the duration of the frame.

2. The method of claim 1 further comprising:

after each repetition of generating the pulse train, determining whether the target brightness value has changed; and

in the event that the target brightness value has changed;

defining a new brightness trajectory based on the current brightness value and the changed target brightness value; and

executing the new brightness trajectory.

3. The method of claim 1 wherein defining the brightness trajectory includes selecting a color temperature for each frame based at least in part on the brightness value assigned to each frame.

4. The method of claim 3 wherein the color temperature is selected such that color temperature decreases with decreasing brightness.

5. The method of claim 3 wherein the color temperature for each frame is selected so as to model a dimming behavior of a halogen light source.

6. The method of claim 1 wherein defining the brightness trajectory includes:

specifying a total duration of the trajectory;

determining a number of frames based on a preselected frame duration and the total duration of the trajectory; and

for each frame, linearly interpolating the brightness value between the current brightness value and the target brightness value.

7. The method of claim 6 wherein the total duration of the trajectory is between about 0.5 and about 1.0 seconds.

8. The method of claim 6 wherein the total duration of the trajectory depends at least in part on the difference between the starting brightness value and the target brightness value.

9. The method of claim 1 wherein the duration of each frame is between about 1/30 and about 1/24 of a second.

10. A light source module comprising:

an emitter having a plurality of LEDs disposed on a single substrate, the plurality of LEDs being electrically connected into at least three independently addressable groups of LEDs, wherein the LEDs in each group emit light of a different color;

a plurality of current regulators, each current regulator being coupled to provide an operating current to a different one of the independently addressable groups of LEDs in response to an adjustable input voltage and a constant reference voltage;

a microcontroller configured to receive input settings specifying a color temperature and a brightness setting and to generate a pulse train on each of a plurality of output channels, each pulse train including a selectable number of pulses having a selectable pulse width, wherein the microcontroller is further configured to select the number of pulses and the pulse width for each output channel based on the input settings; and

a plurality of RC integrator circuits, each RC integrator circuit being coupled between a different one of the output channels of the microcontroller and a different one of the plurality of current regulators, each RC integrator circuit being coupled to receive the pulse train from a different one of the output channels of the microcontroller and to provide the adjustable input voltage to a different one of the current regulators,

the microcontroller being further configured to;

determine from the received input settings that a brightness of the light source should be changed from a starting brightness value to a target brightness value;

define a brightness trajectory from the current brightness value to the target brightness value, the brightness trajectory consisting of a sequence of frames, each frame having a different brightness value assigned thereto and a duration that is long enough to be perceptible to a human eye; and

execute the brightness trajectory by generating, during each frame, a series of pulse trains based on the brightness value assigned to that frame,

wherein generating a series of pulse trains includes computing, for each of the output channels, a pulse width and a number of pulses to include in each pulse train to be generated on that one of the output channels during a brightness cycle that is common to all of the output channels, the brightness cycle consisting of a fixed number (N_B) of pulse periods, each pulse period having the same duration (p), the pulse train on each output channel consisting of a selectable number (N_ON) of active pulse periods of duration p during each of which a pulse having a selectable pulse width is generated and another number (N_B−

N_ON) of inactive pulse periods of duration p during which a pulse is not generated, the computation being based at least in part on a current color temperature and the brightness set-point for the current frame such that the pulse width for each output channel is computed based on the current color temperature and the number N_ON of active pulse periods is computed based on the brightness set-point,

and wherein selecting the number N_ON of active pulses and the pulse width for each output channel includes;

accessing a lookup table using the target color temperature to determine first and second baseline pulse width parameters;

interpolating between the first and second baseline pulse width parameters to generate a width value consisting of a first subset of most significant bits and a second subset of least significant bits;

determining the pulse width based at least in part on the most significant bits of the width value; and

determining the number N_ON of pulses to include in the pulse train based at least in part on the brightness set point and the least significant bits of the width value.

11. The light source module of claim 10 wherein the microcontroller is further configured to select a different color temperature for each of the frames of the brightness trajectory, the color temperature selection being based at least in part on the brightness value assigned to each frame.

12. The light source module of claim 11 wherein the microcontroller is further configured to select the color temperature such that color temperature decreases with decreasing brightness and increases with increasing brightness.

13. The light source module of claim 10 wherein the brightness trajectory is defined to have a total duration between about 0.5 and about 1.0 seconds.

14. The light source module of claim 13 wherein the total duration of the trajectory depends at least in part on the difference between the starting brightness value and the target brightness value.

15. The light source module of claim 10 wherein the duration of each frame is between about 1/30 and about 1/24 of a second.

16. The light source module of claim 10 wherein each pulse train on each output channel has a duration defined as a fixed number of pulse periods and the duration of the pulse train is the same on all of the output channels.

17. The light source module of claim 10 wherein the microcontroller is further configured to dither the selected number of pulses for a given output channel between two adjacent values for different pulse trains.

18. The light source module of claim 10 wherein the independently addressable groups of LEDs include:

a first group comprising one or more red LEDs;

a second group comprising one or more blue LEDs having a first quantity of yellow phosphor disposed thereon to produce whitish light; and

a third group comprising one or more blue LEDs having a second quantity of yellow phosphor disposed thereon to produce yellowish light.

19. The light source module of claim 18 wherein:

the yellowish light corresponds to a first region in a CIE color space, the first region having a CIE-x coordinate between about 0.42 and 0.45 and a CIE-y coordinate between about 0.50 and 0.54;

the whitish light corresponds to a second region in the CIE color space, the second region having a CIE-x coordinate between about 0.31 and 0.34 and a CIE-y coordinate between about 0.34 and 0.37; and

the red light corresponds to a third region in CIE color space, the third region having a CIE-x coordinate between about 0.68 and 0.70 and a CIE-y coordinate between about 0.30 and 0.32.

20. The light source module of claim 10, further comprising a primary lens overlying the plurality of LEDs disposed on the single substrate, the plurality of LEDs being electrically connected into at least three independently addressable groups of LEDs, wherein the LEDs in each group emit light of a different color.

21. The light source module of claim 10 wherein the microcontroller is further configured such that if the selected number N_ON of active pulse periods for a particular one of the output channels is less than the number N_B of pulse periods in the brightness cycle, a pulse is generated for each pulse period up to the selected number N_ON and no pulse is generated for the remaining N_B−

N_ON pulse periods.