Electronic soap dispenser

• US 9,795,255 B2
• Filed: 12/30/2015
• Issued: 10/24/2017
• Est. Priority Date: 02/15/2013
• Status: Active Grant

• Current Assignee: Delta Faucet Company (Masco Corporation)
• Original Assignee: Delta Faucet Company (Masco Corporation)
• Inventors: Rosko, Michael Scot, Nelson, Alfred Charles, Moore, Jeffrey Lee, Schneider, II, Randy L.
• Primary Examiner(s): Nicolas, Frederick C
• Assistant Examiner(s): Zadeh, Bob
• Application Number:
  US14/984,235
• Publication Number:
  US 20160106272A1
• Time in Patent Office: 664 Days
• CPC Class Codes: A47K 2005/1218 Table mounted; Dispensers integrated with the mixing tap
• CPC Class Codes: A47K 2210/00 Combinations of water taps, soap dispensers and hand dryers
• CPC Class Codes: A47K 5/1211 using pressure on soap, e.g. with piston A47K5/1201 takes precedence; by squeezing A47K5/122
• CPC Class Codes: A47K 5/1217 Electrical control means for the dispensing mechanism
• CPC Class Codes: G01D 5/24 by varying capacitance

Abstract

An electronic soap dispenser includes an upper dispensing head supported above a sink deck, and a liquid soap reservoir and a pump assembly supported below the sink deck. A capacitive sensor is operably coupled to the dispensing head. A controller is in electrical communication with the capacitive sensor and activates the pump assembly in response to input from the capacitive sensor.

Claims

1. An electronic soap dispenser comprising:

a dispensing head configured to be supported above a mounting deck and including an outlet;

a lower reservoir operably coupled to the dispensing head and configured to be supported below the mounting deck;

a pump assembly operably coupled to the lower reservoir, the pump assembly configured to be supported below the mounting deck and to pump liquid soap from the lower reservoir to the outlet of the dispensing head;

a capacitive sensor operably coupled to the dispensing head; and

a controller in electrical communication with the capacitive sensor, the controller configured to receive an output signal from the capacitive sensor and to activate the pump assembly to dispense a preset amount of soap in response to the output signal, wherein the preset amount of soap to be dispensed is configured to be adjusted by a user touching the dispensing head.

2. The electronic soap dispenser of claim 1, wherein the controller is configured to activate the pump assembly for a preset dispensing duration in response to the output signal, wherein the preset dispensing duration is configured to be adjusted by a user touching the dispensing head in a programming mode.

3. The electronic soap dispenser of claim 1, wherein the dispensing head includes an electrode electrically coupled to the capacitive sensor.

4. The electronic soap dispenser of claim 3, wherein the electrode comprises an electrically conductive sensing plate.

5. The electronic soap dispenser of claim 3, wherein the electrode comprises an electrically conductive spout body.

6. The electronic soap dispenser of claim 1, wherein the dispensing head includes a spout body removable from the lower reservoir which remains coupled to the mounting deck.

7. The electronic soap dispenser of claim 6, further comprising an electrical connector including a first electrical contact supported for movement with the dispensing head, and a second electrical contact supported on the mounting deck and in selective electrical communication with the first electrical contact.

8. The electronic soap dispenser of claim 7, wherein the first electrical contact comprises one of an electrically conductive tab and an electrically conductive arcuate strip, and the second electrical contact comprises the other of an electrically conductive arcuate strip and an electrically conductive tab, the first and second electrical contacts configured to maintain electrical communication as the spout body is rotated relative to the mounting deck.

9. The electronic soap dispenser of claim 8, wherein the spout body is rotatable relative to the mounting deck from an on position where the first and second electrical contacts are in electrical communication to an off position where the first and second electrical contacts are not in electrical communication.

10. The electronic soap dispenser of claim 1, wherein the pump assembly operates in different dispensing modes based upon whether the controller receives a proximity output signal or a touch output signal from the capacitive sensor.

11. The electronic soap dispenser of claim 10, wherein the controller distinguishes between the proximity output signal and the touch output signal based upon an amplitude of the output signal from the capacitive sensor.

12. The electronic soap dispenser of claim 1, wherein the lower reservoir includes a bottom wall and an open upper neck, the pump assembly is supported by the bottom wall of the lower reservoir, and a supply tube extends upwardly through the lower reservoir from the pump assembly to an upper neck of the lower reservoir.

13. The electronic soap dispenser of claim 12, further comprising a dispensing tube extending within the dispensing head and including opposing lower and upper ends, the upper end defining the outlet, and a tube retainer securing the lower end of the dispensing tube to the dispensing head, the tube retainer including a downwardly facing funnel portion to receive an upper end of the supply tube.

14. The electronic soap dispenser of claim 1, further comprising an electrical insulator positioned between the dispensing head and the mounting deck.

15. The electronic soap dispenser of claim 1, wherein the number of successive user taps on the dispensing head sets the preset amount of soap to be dispensed.

16. An electronic soap dispenser comprising:

a dispensing head configured to be supported above a mounting deck and including an outlet;

a lower reservoir operably coupled to the dispensing head and configured to be supported below the mounting deck;

a pump assembly operably coupled to the lower reservoir, the pump assembly configured to be supported below the mounting deck and to pump liquid soap from the lower reservoir to the outlet of the dispensing head;

a capacitive sensor operably coupled to the dispensing head; and

a controller in electrical communication with the capacitive sensor, the controller in a touch mode being configured to receive a touch output signal from the capacitive sensor when a user touches the dispensing head to activate the pump assembly in response to the touch output signal, and the controller in a hands free mode is configured to receive a proximity output signal from the capacitive sensor when a user is positioned in a detection area near the dispensing head, wherein a user may selectively enable and disable the hands free mode.

17. The electronic soap dispenser of claim 16, wherein the user may selectively enable and disable the hands free mode by touching the dispensing head for at least a predetermined time.

18. The electronic soap dispenser of claim 17, wherein the predetermined time is at least 10 seconds.

19. The electronic dispenser of claim 16, wherein the pump assembly operates in different dispensing modes based upon whether the controller receives a proximity output signal or a touch output signal from the capacitive sensor.

20. The electronic soap dispenser of claim 19, wherein the controller distinguishes between the proximity output signal and the touch output signal based upon an amplitude of the output signal from the capacitive sensor.

21. An electronic soap dispenser comprising:

a dispensing head configured to be supported above a mounting deck, the dispensing head including a spout body;

a dispensing tube received within the spout body and defining an outlet;

a lower reservoir configured to be supported below the mounting deck, the lower reservoir including an upper neck operably coupled to the dispensing head;

a pump assembly operably coupled to the lower reservoir and configured to pump liquid soap from the lower reservoir to the outlet of the dispensing tube;

a supply tube extending within the lower reservoir, the supply tube extending from a lower end fluidly coupled to the pump assembly to an upper end extending within the upper neck of the lower reservoir; and

a tube retainer securing the lower end of the dispensing tube to the spout body, the tube retainer including a downwardly facing funnel portion receiving the upper end of the supply tube to define a releasable fluid coupling between the dispensing tube extending above the mounting deck and the supply tube extending below the mounting deck.

22. The electronic soap dispenser of claim 21, wherein the lower reservoir includes a rib secured to the upper end of the supply tube to support the supply tube within the upper neck of the lower reservoir to define a refill opening.

23. The electronic soap dispenser of claim 21, further comprising:

a capacitive sensor operably coupled to the spout body; and

a controller in electrical communication with the capacitive sensor defining both a proximity sensor and a touch sensor.

24. The electronic soap dispenser of claim 23, wherein the controller is configured to receive an output signal from the capacitive sensor and to distinguish between a proximity output signal from the capacitive sensor when a user is positioned in a detection area near the dispensing head, and a touch output signal from the capacitive sensor when a user touches the dispensing head.

25. The electronic soap dispenser of claim 24, wherein the pump assembly operates in different dispensing modes based upon whether the controller detects the proximity output signal or the touch output signal from the capacitive sensor.

26. The electronic soap dispenser of claim 21, wherein the pump assembly includes a gear pump and a motor operably coupled to the gear pump.

27. The electronic soap dispenser of claim 26, wherein the pump assembly further includes a drive pulley coupled to the motor, a driven pulley coupled to the drive pulley, and the gear pump includes a drive gear coupled to the driven pulley, and a driven gear coupled to the drive gear.