Expandable intervertebral implant and methods of use thereof

• US 9,795,493 B1
• Filed: 03/17/2014
• Issued: 10/24/2017
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Nuvasive Incorporated
• Original Assignee: Nuvasive Incorporated
• Inventors: Bannigan, Shaeffer
• Primary Examiner(s): Beccia, Christopher
• Application Number:
  US14/217,358
• Time in Patent Office: 1,317 Days
• Field of Search: 623 1711- 1716
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2002/30383 made by laterally inserting a protrusion, e.g. a rib into a complementarily-shaped groove
• CPC Class Codes: A61F 2002/30471 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/4415 elements of the prosthesis being arranged in a chain like manner
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4629 connected to the endoprosthesis or implant via a threaded connection

Abstract

An expandable intervertebral implant including a first wall comprised of a male portion and a female portion in telescoping engagement with each other and a second wall comprised of a plurality of links, wherein the first wall and second wall are coupled to each other by hinges at each of the leading and trailing ends of the implant. The expandable implant is configured to be inserted into a disc space in a collapsed, narrow profile configuration and then unilaterally expanded in an anterior or posterior direction to a fully expanded, larger foot print configuration.

Claims

1. An expandable intervertebral implant comprising:

a plurality of links coupled to one another by a plurality of hinges, each of said links comprising upper and lower portions; and

an expansion mechanism operatively connected to said links that moves said upper portion closer or further with respect to said lower portion, and wherein said upper and lower portions comprise a pivot point such that said upper portion moves non-parallel and/or non-symmetrically with respect to said lower portion,

wherein the expansion mechanism comprises a ball linkage and a pocket in the upper portion and a pocket in the lower portion, the pockets aligned to form a ball linkage pocket such that the ball linkage rests in the ball linkage pocket when the implant is in an unexpanded state, and wherein displacement of the ball linkage from the ball linkage pocket causes expansion of the implant.

2. The implant of claim 1, further comprising:

a telescoping first sidewall having a leading end and a trailing end and comprising a male portion received in a female portion;

a second sidewall having a leading end and a trailing end and comprising the plurality of links, the plurality of links including a first link, a second link and a third link, wherein the first link is coupled to the second link by a first hinge and the second link is coupled to the third link by a second hinge and wherein the leading end of the first sidewall is coupled to the leading end of the second sidewall by a third hinge and the trailing end of the first sidewall is coupled to the trailing end of the second sidewall by a fourth hinge, wherein a height of the second sidewall is greater than a height of the first sidewall after expansion of the upper portion; and

a locking element comprising a mating feature on the male portion of the first sidewall dimensioned to engage a mating feature on the female portion of the second sidewall.

3. The implant of claim 2, further comprising an insertion tool engaging aperture on the leading end of the first sidewall.

4. The implant of claim 1, further comprising anti-migration features on a top and bottom surface of the first and second side walls.

5. The implant of claim 1, further comprising a recessed portion in a central area of a top surface of the first sidewall to be used as a marker during radiographic techniques.