Multifunction foot pedal

• US 9,795,507 B2
• Filed: 11/03/2014
• Issued: 10/24/2017
• Est. Priority Date: 11/07/2008
• Status: Active Grant

• Current Assignee: Johnson & Johnson Surgical Vision, Inc. (Johnson & Johnson)
• Original Assignee: Abbott Medical Optics Incorporated (Johnson & Johnson)
• Inventors: Hajishah, Abraham, Mallough, Mitchell W.
• Primary Examiner(s): Tecklu, Isaac T
• Application Number:
  US14/531,151
• Publication Number:
  US 20150051607A1
• Time in Patent Office: 1,086 Days
• Field of Search: None
• CPC Class Codes: A61B 17/00 Surgical instruments, devices or methods, e.g. tourniquets A61B18/00 takes precedence; contraceptive devices, pessaries, or applicators therefor A61F6/00; eye surgery A61F9/007; ear surgery A61F11/00
• CPC Class Codes: A61B 2017/00199 with a console, e.g. a control panel with a display
• CPC Class Codes: A61B 2017/00203 with speech control or speech recognition
• CPC Class Codes: A61B 2017/00225 Systems for controlling multiple different instruments, e.g. microsurgical systems
• CPC Class Codes: A61B 2017/00973 pedal-operated
• CPC Class Codes: A61B 2017/00977 the depression depth determining the power rate
• CPC Class Codes: A61B 90/98 using electromagnetic means, e.g. transponders
• CPC Class Codes: A61F 9/00745 using mechanical vibrations, e.g. ultrasonic
• CPC Class Codes: G05G 1/44 pivoting
• CPC Class Codes: G05G 1/445 about a central fulcrum
• CPC Class Codes: Y10T 74/20528 Foot operated

Abstract

A foot pedal with a treadle that pivots up and down to vary its pitch, and/or side to side to vary its yaw. The pivot range of motion is divided into a plurality of zones, each zone configured to correspond to a respective virtual switch. When the treadle is pivoted into one of the zones, the corresponding virtual switch is activated. The virtual switch controls an operatively coupled device such as a handpiece used in a surgical procedure.

Claims

1. A system for performing ocular surgery, comprising:

a handpiece for performing surgical procedures;

an instrument host coupled to the handpiece that includes;

a data storage device configured for storing computer instructions;

a processor communicatively coupled to the data storage device;

a communications connection to the handpiece that provides operating instructions to the handpiece based on received control signals; and

an electrical power connection to the handpiece that provides electrical power to the handpiece in accordance with the operating instructions; and

a foot pedal communicatively coupled to the instrument host that provides the control signals, including;

a base; and

a treadle pivotably coupled to the base on at least one rotational axis;

wherein the range of motion of the treadle as it pivots around the axis comprises a plurality of non-overlapping zones, each zone corresponding to a virtual switch that is activated when the treadle is oriented within that zone, by sending a respective one of the control signals to the instrument host, wherein prior to the virtual switch activation, the foot pedal is put into a virtual switch mode of operation by;

tapping the treadle;

wherein a tap for the tapping is defined by a predetermined extent of motion of the treadle, and one of a predetermined speed of the treadle and a predetermined amount of time the treadle is in a predetermined zone.

2. The system of claim 1, further comprising a feedback signal generator that generates a feedback signal when:

a foot pedal operation activates or deactivates a virtual switch mode;

or

a foot pedal operation activates or deactivates a select virtual switch.

3. The system of claim 2, wherein the generated feedback signal is at least one selected from the group consisting of an audible signal, a haptic signal, and a visual signal.

4. The system of claim 2, wherein at least one of the generated signals corresponds to a particular predefined foot pedal operation.

5. The system of claim 1, wherein the treadle is able to pivot in one axis.

6. The system of claim 5, wherein the axis is horizontal, and the treadle angle of pitch is varied as it pivots about the axis.

7. The system of claim 5, wherein the axis is vertical, and the treadle angle of yaw is varied as it pivots about the axis.

8. The system of claim 1, wherein the treadle is able to pivot in at least a horizontal axis and a vertical axis, wherein:

the treadle angle of pitch is varied as it pivots about the horizontal axis;

the treadle angle of yaw is varied as it pivots about the vertical axis; and

the treadle range of motion in both the pitch and yaw directions comprise a respective plurality of non-overlapping zones.

9. The system of claim 1, wherein the base comprises at least one electromechanical switch that is activated when pressed to send one of the control signals to the instrument host.

10. The system of claim 1, further comprising a graphical user interface (GUI) host communicatively coupled to the instrument host, the GUI host comprising a display device that presents information of at least one of the foot pedal and the handpiece.

15. The foot pedal of claim 10, wherein the treadle is able to pivot about at least a horizontal axis and a vertical axis, wherein:

the treadle angle of pitch is varied as it pivots about the horizontal axis;

the treadle angle of yaw is varied as it pivots about the vertical axis; and

the treadle range of motion in both the pitch and yaw directions comprise a respective plurality of non-overlapping zones.

16. The foot pedal of claim 15, wherein the pitch direction is divided into four zones, and the yaw direction is divided into three zones.

17. The foot pedal of claim 15, wherein the plurality of zones are user configurable.

18. The foot pedal of claim 15, wherein information of the treadle angle of pitch, yaw, or both, defines a foot pedal state or a point of transition from one state to another.

19. The foot pedal of claim 15, wherein the treadle angle of pitch includes at least one of a top or bottom of the pedal'"'"'s pitch range of motion, or a left or right limit of the pedal'"'"'s yaw range of motion.

20. The foot pedal of claim 15, wherein the information of the treadle comprises a predetermined speed and extent of motion that defines a tap or stomp of the foot pedal.

21. The foot pedal of claim 15, wherein the information of the treadle comprises a duration of maintaining a treadle position.

22. The foot pedal of claim 21, wherein the information of the treadle comprises pressing the treadle into a predetermined position or zone for a predetermined amount of time and releasing it.

11. A foot pedal for use in a system for performing ocular surgery, comprising:

a base;

a communications port included in the base for communicatively coupling the foot pedal to an instrument host, that provides control signals to the instrument host; and

a treadle pivotably coupled to the base on at least one rotational axis;

wherein the range of motion of the treadle as it pivots about the axis comprises a plurality of non-overlapping zones, each zone corresponding to a virtual switch that is activated when the treadle is oriented within that zone by sending a respective one of the control signals to the instrument host, wherein prior to the virtual switch activation, the foot pedal is put into a virtual switch mode of operation by;

tapping the treadle;

wherein a tap for the tapping is defined by a predetermined extent of motion of the treadle, and one of a predetermined speed of the treadle and a predetermined amount of time treadle is in a predetermined zone.

12. The foot pedal of claim 11, wherein the treadle is able to pivot about one axis.

13. The foot pedal of claim 12, wherein the axis is horizontal, and the treadle angle of pitch is varied as it pivots about the axis.

14. The foot pedal of claim 12, wherein the axis is vertical, and the treadle angle of yaw is varied as it pivots about the axis.

23. The foot pedal of claim 11, wherein the plurality of non-overlapping zones are defined from a horizontal pitch reference position or a midpoint of the yaw range of motion, each zone existing between two different angles of pitch or yaw.

24. The foot pedal of claim 23, wherein each zone is defined to be active or passive.

25. The foot pedal of claim 11, wherein the base comprises at least one electromechanical switch that is activated when pressed to send one of the control signals to the instrument host.

26. The foot pedal of claim 25, wherein one of the electromechanical switches toggles on or off a mode of foot pedal operation in which the virtual switches are operable.

27. A method of operating a system for performing ocular surgery, comprising:

modifying an angle of a treadle of a foot pedal operatively coupled to a handpiece to activate a predefined virtual switch function corresponding to a treadle position within a zone of treadle movement, the zone defined by a portion of a full range of motion of the treadle as it pivots about an axis of rotation; and

upon activation of the virtual switch, generating a feedback signal confirming the virtual switch has been activated;

providing a control signal to the handpiece based on an operation of the activated virtual switch; and

using the handpiece to perform a surgical procedure on a subject eye enabled by the control signal, wherein prior to the virtual switch activation, the foot pedal is put into a virtual switch mode of operation by;

tapping the treadle;

wherein a tap for the tapping is defined by a predetermined extent of motion of the treadle, and one of a predetermined speed of the treadle and a predetermined amount of time the treadle is in a predetermined zone.

28. The method of claim 27, wherein the zone is one of a plurality of zones.

29. The method of claim 27, wherein the axis is one of a horizontal axis and a vertical axis.

30. The method of claim 27, wherein:

the zone is one of a plurality of zones into which the range of motion of the treadle is divided, each zone corresponding to a different virtual switch, plus a dead-band adjacent to at least one maximum extent of the treadle travel range; and

when it is fully released, the treadle settles at a predefined default position.

31. The method of claim 30, wherein the range of motion is one of:

a pitch range of motion, wherein the maximum extent of the treadle travel range is one of the top and the bottom of the range, and the default position is within the dead-band at the top of the range; and

a yaw range of motion, wherein the maximum extent of the treadle travel range is one of the left side and the right side of the range, and the default position is at the center of the yaw range of motion.

32. The method of claim 27, wherein there are two primary types of system control functions, comprising a toggle function type in which the function turns on or off, and a press-and-hold function type in which the function remains active only as long as the treadle remains in the corresponding zone.

33. The method of claim 32, wherein the function type is a toggle function type, further comprising:

pressing the treadle to a selected switch zone to toggle the corresponding function on or off; and

releasing the treadle within a predetermined amount of time defined as a short period.

34. The method of claim 32, wherein the function type is a press-and-hold function type, further comprising:

pushing the treadle in a select switch zone for at least a predetermined amount of time defined as a long period to instantiate the corresponding function; and

moving the treadle out of the zone to terminate the instantiated function.

35. The method of claim 27, further comprising:

terminating the virtual switch mode by one of;

pushing the treadle all the way down to its full travel position and holding it there for a predetermined duration; and

pushing the treadle all the way to its full travel position in the right or left direction and holding it there for a predetermined duration;

confirming the termination by generating at least one selected from the group consisting of a visual, audible, and haptic feedback signal; and

returning the treadle to its default position to return to normal, non-virtual switch foot pedal operation.

36. The method of claim 35, wherein at least one of the short period, the long period, and the predetermined duration is configurable.