Hydraulic system with energy recovery

• US 9,797,419 B2
• Filed: 06/10/2015
• Issued: 10/24/2017
• Est. Priority Date: 06/13/2014
• Status: Active Grant

• Current Assignee: Parker Hannifin Manufacturing Finland Oy (Parker-Hannifin Corporation)
• Original Assignee: Parker Hannifin Manufacturing Switzerland SA (Parker-Hannifin Corporation)
• Inventors: Rantanen, Jari
• Primary Examiner(s): Leslie, Michael
• Assistant Examiner(s): Collins, Daniel
• Application Number:
  US14/735,829
• Publication Number:
  US 20150361998A1
• Time in Patent Office: 867 Days
• Field of Search: 91450, 91451
• CPC Class Codes: E02F 9/2217 with energy recovery arrangements, e.g. using accumulators, flywheels
• CPC Class Codes: E02F 9/2228 including an electronic controller
• CPC Class Codes: E02F 9/2235 including an electronic controller
• CPC Class Codes: E02F 9/2296 Systems with a variable displacement pump
• CPC Class Codes: F15B 21/14 Energy-recuperation means
• CPC Class Codes: F15B 2211/20546 variable capacity
• CPC Class Codes: F15B 2211/20569 capable of working as pump and motor
• CPC Class Codes: F15B 2211/30535 the pressure compensating valve is arranged between pressure source and directional control valve
• CPC Class Codes: F15B 2211/3055 the pressure compensating valve is arranged between directional control valve and return line
• CPC Class Codes: F15B 2211/3058 having additional valves for interconnecting the fluid chambers of a double-acting actuator, e.g. for regeneration mode or for floating mode
• CPC Class Codes: F15B 2211/40569 the pressure compensating valve arranged downstream of the flow control means
• CPC Class Codes: F15B 2211/415 characterised by the connections of the flow control means in the circuit
• CPC Class Codes: F15B 2211/41509 being connected to a pressure source and a directional control valve
• CPC Class Codes: F15B 2211/465 Flow control with pressure compensation
• CPC Class Codes: F15B 2211/50563 the pressure control means controlling a differential pressure
• CPC Class Codes: F15B 2211/515 characterised by the connections of the pressure control means in the circuit
• CPC Class Codes: F15B 2211/5151 being connected to a pressure source and a directional control valve
• CPC Class Codes: F15B 2211/7052 Single-acting output members
• CPC Class Codes: F15B 2211/7053 Double-acting output members
• CPC Class Codes: F15B 2211/7058 Rotary output members
• CPC Class Codes: F15B 2211/7121 : the chambers being connected in series
• CPC Class Codes: F15B 2211/7135 : Combinations of output members of different types, e.g. single-acting cylinders with rotary motors
• CPC Class Codes: F15B 2211/88 : Control measures for saving energy

Abstract

A hydraulic system for recovering hydraulic energy, the hydraulic system made of at least: a first actuator for generating hydraulic energy and providing fluid under pressure; a tank line for receiving the fluid under pressure drained from the first actuator; a second actuator driven by the fluid under pressure drained from the first actuator; a recovery line for supplying the fluid under pressure drained from the first actuator. The system further includes a pressure compensating valve which controls flow of fluid in the tank line and maintains a fluid pressure differential across a first directional control valve. The first pressure compensating valve is provided with a first fluid pressure sensing line in communication with the recovery line and a second fluid pressure sensing line in communication with the first actuator.

Claims

1. A hydraulic system for recovering hydraulic energy, the hydraulic system comprising at least:

a first actuator for generating hydraulic energy and providing fluid under pressure,

a tank line for receiving the fluid under pressure drained from the first actuator,

a second actuator driven by the fluid under pressure drained from the first actuator,

a recovery line for supplying the fluid under pressure drained from the first actuator to the second actuator for driving the second actuator, wherein the fluid pressure in the recovery line is dependent on the fluid pressure in the first actuator,

a first directional control valve having at least one state in which the first actuator is in communication with the tank line and the recovery line, wherein the tank line and the recovery line receive the fluid under pressure from the first actuator via the first directional control valve,

a second directional control valve having at least one state in which the second actuator is in communication with the recovery line, wherein the second actuator receives the fluid under pressure from the recovery line via the second directional control valve,

a pressure compensating valve which controls flow of fluid in the tank line and maintains a fluid pressure differential across the first directional control valve when the first directional control valve is in the state connecting the first actuator, the tank line and the recovery line, which fluid pressure differential is dependent on a setting of the first pressure compensating valve, wherein the first pressure compensating valve is provided with

a first fluid pressure sensing line in communication with the recovery line, and

a second fluid pressure sensing line in communication with the first actuator when the first directional control valve is in the state connecting the first actuator, the tank line and the recovery line.

2. The system according to claim 1, wherein the first actuator is a double acting hydraulic cylinder, a single acting hydraulic cylinder or a hydraulic pump-motor, and wherein the second actuator is a double acting hydraulic cylinder, a single acting hydraulic cylinder or a hydraulic motor.

3. The system according to claim 1, wherein the system comprises several actuators generating hydraulic energy and providing fluid under pressure for driving one or more other actuators, or, the system comprises several actuators driven by fluid under pressure drained from one or more actuators generating hydraulic energy and providing fluid under pressure.

4. The system according to claim 1, wherein the hydraulic system further comprises a check valve in the recovery line for blocking flow of fluid from the second actuator to the recovery line.

5. The system according to claim 1, wherein the system further comprises:

a supply line for supplying fluid under pressure to the first actuator to drive the first actuator, and

another tank line for receiving fluid drained from the first actuator,

wherein the first directional control valve further has a state connecting the supply line and the other tank line to the first actuator.

6. The system according to claim 5, wherein the second fluid pressure sensing line of the pressure compensating valve is disconnected from the first actuator when the first directional control valve is in the state connecting the first actuator, the supply line and the other tank line.

7. The system according to claim 1, wherein the system further comprises a supply line for supplying fluid under pressure to the second actuator, wherein the second directional control valve further has at least one state in which the second actuator is in communication with the recovery line and the supply line such that fluid under pressure is available both in the recovery line and the supply line for driving the second actuator.

8. The system according to claim 1, wherein the first directional control valve is configured to connect the second pressure sensing line of the pressure compensating valve with the first actuator.

9. The system according to claim 1, wherein the system further comprises:

a tank line for receiving fluid drained from the second actuator,

wherein the second directional control valve further has at least one state connecting the tank line to the second actuator.

10. The system according to claim 1, wherein the system further comprises:

a second pressure compensating valve which controls the flow of fluid in the recovery line and maintains a fluid pressure differential across the first directional control valve when the first directional control valve is in the state connecting the first actuator, the tank line and the recovery line, which fluid pressure differential is dependent on a setting of the second pressure compensating valve, wherein the second pressure compensating valve is provided with

a first pressure sensing line in communication with the recovery line, and

a second pressure sensing line in communication with the first actuator when the first directional control valve is in the state connecting the first actuator, the tank line and the recovery line.

11. The system according to claim 10, wherein the first directional control valve is configured to connect the second pressure sensing line of the second pressure compensating valve with the first actuator, or, the second pressure sensing line of the second pressure compensating valve is connected to the second pressure sensing line of the first pressure compensating valve.

12. The system according to claim 1, wherein the recovery line is connected to the tank line at a point located between the first directional control valve and the pressure compensating valve.

13. The system according to claim 1, wherein the system further comprises a pump supplying fluid under pressure to a supply line, wherein the pump is of the load-sensing type and has a first load sensing line in communication with the first actuator when the first directional control valve is in the state connecting the first actuator, the tank line and the recovery line.

14. The system according to claim 13, wherein the first directional control valve is configured to connect the first load sensing line with the first actuator.

15. The system according to claim 13, wherein the pump is further provided with a second load sensing line in communication with the second actuator when the second directional control valve is in the state connecting the second actuator and the recovery line or the supply line.

16. The system according to claim 1, wherein the system further comprises a pressure compensating valve which controls the flow of fluid supplied to the first directional control valve, which pressure compensating valve is provided with

a first pressure sensing line in communication with the flow of fluid supplied to the first directional control valve, and

a second pressure sensing line in communication with the first actuator when the first directional control valve is in the state connecting the first actuator, the tank line and the recovery line.

17. The system according claim 1, wherein the system further comprises a pressure compensating valve which controls the flow of fluid supplied to the second directional control valve, which pressure compensating valve is provided with

a first pressure sensing line in communication with the flow of fluid supplied to the second directional control valve, and

a second pressure sensing line in communication with the second actuator when the second directional control valve is in the state connecting the recovery line, or the supply line, and the second actuator.

18. The system according to claim 1, wherein the system further comprises a valve for cylinder differential connection, which valve has a state leading hydraulic fluid between a piston side chamber of the first actuator and a piston rod side chamber of the first actuator.

19. The system according to claim 14, wherein the pump is further provided with a second load sensing line in communication with the second actuator when the second directional control valve is in the state connecting the second actuator and the recovery line or the supply line.