LED lighting with frangible circuit board and heat sink mount

• US 9,797,583 B2
• Filed: 11/19/2014
• Issued: 10/24/2017
• Est. Priority Date: 11/19/2013
• Status: Active Grant

• Current Assignee: Ryan P. Hanslip
• Original Assignee: Ryan P. Hanslip
• Inventors: Hanslip, Ryan P.
• Primary Examiner(s): PAYNE, SHARON E
• Application Number:
  US14/548,270
• Publication Number:
  US 20150138772A1
• Time in Patent Office: 1,070 Days
• Field of Search: None
• CPC Class Codes: F21S 4/28 rigid, e.g. LED bars
• CPC Class Codes: F21V 15/013 the housing being an extrusion
• CPC Class Codes: F21V 21/005 for several lighting devices in an end-to-end arrangement, i.e. light tracks
• CPC Class Codes: F21V 23/06 the elements being coupling devices , e.g. connectors
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

An LED strip lighting fixture having an array of LEDs mounted on a frangible rigid aluminum base having a predetermined thickness, the thickness including predetermined points of weakness, whereby the rigid, preferably aluminum, base can be broken at the predetermined points of weakness. The rigid base has disposed thereon a laminated integrated circuit on which are mounted a plurality of electrical elements including a plurality of light emitting diodes in series electrical connection on the laminated integrated circuit whereby the frangible sections of the rigid base provide for easy customization in providing predetermined length dimensions of the rigid aluminum base and LED mounted lighting fixture. A secondary benefit of the interconnectability of the integral base and LED combination is that the heat of expansion and subsequent contraction of the metal base is accommodated by the mount and housing to reduce tick and ping noise.

Claims

1. A strip lighting fixture having an array of Light Emitting Diodes comprising:

a) a frangible rigid metal base extending in a longitudinal direction from a first end to a second end, the base having a predetermined thickness, the thickness including predetermined points of weakness, whereby the rigid metal base can be broken at the predetermined points of weakness into at least two sections so as to separate the sections one from the other, wherein separation of the sections from the rigid metal base provides for each section having an external electrical connection to an external power source so as to not affect the operation of the array of Light Emitting Diodes of each section;

b) a laminated integrated circuit disposed on a surface of the rigid metal base;

c) a plurality of electrical connections disposed at positions adjacent each of the predetermined points of weakness and the first and second ends of the rigid metal base; and

d) a plurality of light emitting diodes in series electrical connections disposed onto the laminated integrated circuit;

whereby the frangible sections of the rigid metal base provide for an easy customization in providing predetermined length dimensions of the rigid metal base and LED mounted lighting fixture by separation of the sections to the desired length of the rigid metal base, wherein separation by breaking of two adjacent sections of the frangible rigid metal base at the predetermined points of weakness continues to maintain the series electrical connections between the Light Emitting Diodes in each section.

2. The strip lighting according to claim 1 wherein the rigid metal base comprises aluminum.

3. The strip lighting according to claim 1 wherein the plural sections of the array extend to approximately 96 inches.

4. The strip lighting according to claim 1 wherein the plural sections of the array extend to approximately 24 inches.

5. The strip lighting according to claim 1 wherein the plural sections of the array extend to approximately 12 inches.

6. The strip lighting according to claim 1 wherein each section of the frangible rigid aluminum base includes a beveled edge to each section to permit breaking at score lines defined by the beveled edges.

7. The strip lighting according to claim 1 wherein each section of the frangible rigid aluminum base electrical connections further comprise posts for connection of each section to the external power source.