Heat pump with restorative operation for magneto caloric material

• US 9,797,630 B2
• Filed: 06/17/2014
• Issued: 10/24/2017
• Est. Priority Date: 06/17/2014
• Status: Active Grant

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Inventors: Benedict, Michael Alexander, Beers, David G.
• Primary Examiner(s): TEITELBAUM, DAVID J
• Application Number:
  US14/306,710
• Publication Number:
  US 20150362224A1
• Time in Patent Office: 1,225 Days
• CPC Class Codes: F25B 21/00 Machines, plants or systems, using electric or magnetic effects
• CPC Class Codes: F25B 2321/00 Details of machines, plants or systems, using electric or magnetic effects
• CPC Class Codes: F25B 2321/002 by using magneto-caloric effects
• CPC Class Codes: F25B 2321/0021 with a static fixed magnet
• CPC Class Codes: F25B 2321/0022 with a rotating or otherwise moving magnet
• CPC Class Codes: F25B 2321/0023 with modulation, influencing or enhancing an existing magnetic field
• CPC Class Codes: F25D 11/00 Self-contained movable devices, e.g. domestic refrigerators
• CPC Class Codes: Y02B 30/00 Energy efficient heating, ventilation or air conditioning [HVAC]

Abstract

A heat pump system is provided that uses MCM to provide for heating or cooling. The heat pump can include one or more stages of MCM, each stage having an original peak Curie temperature. In the event the magneto caloric response of one or more stages of MCM degrades, the present invention provides for operating the heat pump system so that one or more stages of MCM are held at a different temperature from the original peak Curie temperature so as to restore the MCM to its original peak Curie temperature or to within a certain interval thereof. The present invention can be used with e.g., an appliance, air-conditioning systems (heating or cooling), or other devices using such a heat pump system as well.

Claims

1. A method of operating a heat pump system, the heat pump system comprising a heat transfer fluid, a first heat exchanger, a second heat exchanger, and magneto caloric material having an original Curie temperature range, Δ

T_OC, the method comprising;

circulating the heat transfer fluid through the first heat exchanger, the second heat exchanger, and the magneto caloric material at a rate of flow;

heating the heat transfer fluid flowing through the first heat exchanger during the circulating;

cooling the heat transfer fluid flowing through the second heat exchanger during the circulating;

reducing the rate of flow of the heat transfer fluid to a lower rate of flow through the first heat exchanger, the second heat exchanger, and the magneto caloric material after the circulating has caused a degradation such that the magneto caloric material has a Curie temperature range different from the original Curie temperature range Δ

T_OC;

cooling the heat transfer fluid flowing through the first heat exchanger after the reducing;

restoring the Curie temperature range of the magneto caloric material to the original Curie temperature range Δ

T_OC; and

increasing the rate of flow of the heat transfer fluid after the restoring.

2. The method of operating a heat pump system as in claim 1, wherein the restoring comprises using the heat transfer fluid to heat the magneto caloric material to one or more temperatures above the original Curie temperature range Δ

T_OC.

3. The method of operating a heat pump system as in claim 1, wherein the restoring comprises using the heat transfer fluid to cool the magnetic caloric material to one or more temperatures below the original Curie temperature range Δ

T_OC.

4. The method of operating a heat pump system as in claim 1, wherein the original Curie temperature range Δ

T_OC includes an original peak Curie temperature, T_OC, and wherein the restoring comprises maintaining the temperature of the magneto caloric material at one or more temperatures that are at least 10 degrees Celsius above or below the original peak Curie temperature, T_OC.

5. The method of operating a heat pump system as in claim 1, wherein the original Curie temperature range Δ

T_OC includes an original peak Curie temperature, T_OC, and wherein the restoring comprises maintaining the temperature of the magneto caloric material at one or more temperatures that are at least 5 degrees Celsius above or below the original peak Curie temperature, T_OC.

6. The method of operating a heat pump system as in claim 1, wherein the original Curie temperature range Δ

T_OC includes a peak Curie temperature, T_CP, and wherein the restoring comprises restoring the magneto caloric material to within 5 degrees Celsius or less of the peak Curie temperature, T_CP, of the original Curie temperature range Δ

T_OC.

7. The method of operating a heat pump system as in claim 1, wherein the original Curie temperature range Δ

T_OC includes a peak Curie temperature, T_CP, wherein the restoring comprises restoring the magneto caloric material to within 2 degrees Celsius or less of the peak Curie temperature, T_CP, of the original Curie temperature range Δ

T_OC.

8. The method of operating a heat pump system as in claim 1, further comprising repeating the restoring at predetermined time intervals.

9. The method of operating a heat pump system as in claim 1, further comprising transferring heat into a compartment of a refrigerator during the heating the heat transfer fluid flowing through the first heat exchanger.