Subsea equipment acoustic monitoring system

• US 9,798,030 B2
• Filed: 12/23/2013
• Issued: 10/24/2017
• Est. Priority Date: 12/23/2013
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: General Electric Company
• Inventors: Haugen, Svein A., Abrahamsen, Jens, Nilsen, Geir K.
• Primary Examiner(s): MacChiarolo, Peter
• Assistant Examiner(s): Singer, David L
• Application Number:
  US14/139,860
• Publication Number:
  US 20150177403A1
• Time in Patent Office: 1,401 Days
• Field of Search: 7315247, 7315246, 315247, 166337
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 47/001 for underwater installation
• CPC Class Codes: E21B 47/107 using acoustic means
• CPC Class Codes: G01M 3/24 using infrasonic, sonic, or ultrasonic vibrations
• CPC Class Codes: G01V 1/40 specially adapted for well-logging
• CPC Class Codes: G01V 2200/16 Measure-while-drilling or logging-while-drilling

Abstract

Systems and methods for monitoring subsea equipment are described herein. In one embodiment, such a system can include a plurality of acoustic sensor arrays that each include at least two acoustic sensors, wherein at least a first acoustic sensor array is mounted on an outer surface of subsea equipment being monitored and at least a second acoustic sensor array is positioned remote from the subsea equipment. The system can also include a digital data processor in communication with the plurality of acoustic sensor arrays, the digital data processor can be configured to process data from selected sensors of the plurality of acoustic sensor arrays to both selectively focus on a portion of the subsea equipment and to determine a point of origin of an acoustic signal. The system can be particularly useful in detecting leaks and other events in subsea drilling equipment.

Claims

1. A method for monitoring subsea drilling, comprising:

detecting acoustic signals generated by a drill using a plurality of acoustic sensor arrays that each include at least two acoustic sensors, wherein at least a first acoustic sensor array is mounted on an outer surface of a subsea blow out preventer (BOP) surrounding the drill and at least a second acoustic sensor array is positioned remote from the BOP;

determining an operating characteristic of the drill within the BOP based on the detected acoustic signals using a digital data processor that communicates with the plurality of acoustic sensor arrays;

detecting the operating characteristic of the drill at a location above a surface of the sea; and

alerting a user via a user interface coupled to the digital data processor if a difference between the characteristic value of the drill within the BOP and the characteristic value of the drill above the surface of the sea is greater than a predetermined amount.

2. The method of claim 1, wherein the characteristic is rotation speed of the drill.

3. The method of claim 1, wherein the digital data processor is coupled to the first acoustic sensor array by a first tether, and wherein the digital data processor is coupled to the second acoustic sensor array by a second tether.

4. The method of claim 3, wherein the first acoustic sensor array is coupled to a free end of the first tether, and wherein the second acoustic sensor array is coupled to a free end of the second tether.

5. The method of claim 1, wherein the digital data processor is located below the surface of the sea, and wherein the plurality of acoustic sensor arrays includes at least a third acoustic sensor array coupled to the digital data processor.

6. The method of claim 1, wherein the first acoustic sensor array mounted on the BOP is at least one of bolted and magnetically coupled to the BOP.