Method and apparatus for controlling energy flow between dissimilar energy storage devices

• US 9,800,051 B2
• Filed: 09/03/2015
• Issued: 10/24/2017
• Est. Priority Date: 09/03/2015
• Status: Active Grant

• Current Assignee: Faith Technologies Incorporated (Faith Group Co.)
• Original Assignee: EnSync, Inc.
• Inventors: Laubenstein, Thomas A., Coad, Nathan
• Primary Examiner(s): Luu, An
• Application Number:
  US14/844,742
• Publication Number:
  US 20170070049A1
• Time in Patent Office: 782 Days
• Field of Search: 307 26, 307 64, 307 66, 307 71- 72
• CPC Class Codes: H02J 1/102 being switching converters H02J1/108, H02J1/12 take precedence
• CPC Class Codes: H02J 1/106 for load balancing, symmetrisation, or sharing
• CPC Class Codes: H02J 2300/24 of photovoltaic origin
• CPC Class Codes: H02J 2300/28 The renewable source being wind energy wind motors F03D
• CPC Class Codes: H02J 2300/30 The power source being a fuel cell
• CPC Class Codes: H02J 2300/40 wherein a plurality of decentralised, dispersed or local energy generation technologies are operated simultaneously
• CPC Class Codes: H02J 3/381 Dispersed generators
• CPC Class Codes: H02J 3/40 Synchronising a generator for connection to a network or to another generator
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/35 with light sensitive cells
• CPC Class Codes: H02M 3/04 by static converters
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H02M 7/44 by static converters
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers
• CPC Class Codes: Y02E 10/76 Power conversion electric or electronic aspects
• CPC Class Codes: Y02E 70/30 Systems combining energy storage with energy generation of non-fossil origin

Abstract

The present invention provides an energy storage system that utilizes batteries of multiple compositions and provides improved load sharing between the different types of batteries is disclosed. The energy storage system includes at least two batteries, where each battery has a different chemical composition for storing energy. One battery is configured for rapid charging/discharging and the other batter is configured for slower charging/discharging. Each battery is connected to a common connection via an energy regulator. The regulators are initially configured such that the energy regulator connected between the common connection and the battery configured for rapid charging/discharging responds initially to changes in power demand at the common connection. If power demand continues, the first regulator decreases the amount of energy transferred between the first battery and the common connection while the second regulator begins transferring energy between the second battery and the common connection.

Claims

1. A method of controlling an energy storage system, wherein the energy storage system includes a first energy storage device and a second energy storage device and wherein the second energy storage device has a different chemical composition for storing energy than the first energy storage device, the method comprising:

identifying a change in power demand from the energy storage system with a first regulator, wherein the first regulator is operatively connected between the first energy storage device and a common connection point of the energy storage system;

identifying the change in power demand from the energy storage system with a second regulator, wherein the second regulator is operatively connected between the second energy storage device and the common connection point of the energy storage system;

transferring energy between the common connection point of the energy storage system and the first energy storage device via the first regulator responsive to initially identifying the change in power demand;

preventing energy transfer between the common connection point of the energy storage system and the second energy storage device via the second regulator responsive to initially identifying the change in power demand;

when the change in power demand continues for a first duration, decreasing the energy transferred between the common connection point of the energy storage system and the first energy storage device via the first regulator over a second duration;

when the change in power demand continues for the first duration, increasing the energy transferred between the common connection point of the energy storage system and the second energy storage device via the second regulator over the second duration;

when the change in power demand continues beyond the second duration, preventing energy transfer between the common connection point of the energy storage system and the first energy storage device via the first regulator; and

when the change in power demand continues beyond the second duration, transferring energy between the common connection point of the energy storage system and the second energy storage device via the second regulator.

2. The method of claim 1 wherein the common connection point is a common DC bus operatively connected to each of the first and second regulators.

3. The method of claim 2 further comprising the steps of:

setting a first low voltage setpoint and a first high voltage setpoint in the first regulator,

setting a second low voltage setpoint and a second high voltage setpoint in the second regulator; and

monitoring a DC voltage present on the common DC bus with each of the first regulator and the second regulator, wherein;

the step of identifying the change in power demand from the energy storage system with the first regulator includes comparing the DC voltage present on the common DC bus to the first low voltage setpoint and to the first high voltage setpoint, and

the step of identifying the change in power demand from the energy storage system with the second regulator includes comparing the DC voltage present on the common DC bus to the second low voltage setpoint and to the second high voltage setpoint.

4. The method of claim 3 wherein the first low voltage setpoint is greater than the second low voltage setpoint and the first high voltage setpoint is less than the second high voltage setpoint.

5. The method of claim 3 wherein:

the second energy storage device includes a plurality of batteries;

each of the plurality of batteries includes a second regulator operatively connected between the corresponding battery and the common DC bus;

each of the second regulators includes a second low voltage setpoint and a second high voltage setpoint;

at least one of the second low voltage setpoints is different than the other second low voltage setpoints;

at least one of the second high voltage setpoints is different than the other second high voltage setpoints; and

the first low voltage setpoint is greater than each of the second low voltage setpoints and the first high voltage setpoint is less than the each of the second high voltage setpoints.

6. The method of claim 1 wherein the first regulator includes a memory storing a threshold value and a processor operable to execute a counter and wherein when the first regulator is transferring energy between the first energy storage device and the common connection point the method further comprises the steps of:

incrementing the counter with the processor;

comparing the counter to the threshold value; and

determining that the change in power demand has continued for the first duration when the counter exceeds the threshold value.

7. The method of claim 1 wherein the energy storage system further includes a central controller in communication with the first regulator and the second regulator, further comprising the steps of:

identifying a change in power demand at the common connection point with the central controller, wherein the steps of identifying the change in power demand with the first and second regulators include receiving a signal from the central controller corresponding to the change in power demand; and

monitoring the duration for which the first regulator and the second regulator transfer energy between the common connection point and the first energy storage device and the second energy storage device, respectively, with the central controller wherein the central controller generates control signals to each of the first and second regulators to control operation of the first and second regulators.

8. An energy storage system for bulk energy storage applications, the energy storage system comprising:

a first energy storage device having a first chemical composition, wherein the first chemical composition defines at least one energy storage characteristic of the first energy storage device;

a second energy storage device having a second chemical composition wherein the second chemical composition defines at least one energy storage characteristic of the second energy storage device, and wherein the second chemical composition is different from the first chemical composition;

a first regulator operatively connected between the first energy storage device and a common connection point, wherein the common connection point provides an electrical connection for transferring energy to and from the energy storage system; and

a second regulator operatively connected between the second energy storage device and the common connection point, wherein;

the first regulator and the second regulator each monitor a power demand at the common connection point,

the first regulator initially transfers energy between the first energy storage device and the common connection point in response to a change in the power demand,

when the change in power demand continues for a first duration, the energy transfer transitions from the first regulator to the second regulator over a second duration, and

when the change in power demand continues beyond the second duration, the second regulator transfers energy between the second energy storage device and the common connection point.

9. The energy storage system of claim 8 further comprising a common DC bus, wherein the common connection point establishes an electrical connection between the common DC bus of the energy storage system and an external DC bus.

10. The energy storage system of claim 9 wherein the first regulator includes:

a memory operable to store a first low voltage setpoint and a first high voltage setpoint, and

a processor operable to;

receive a signal corresponding to a voltage present on the common DC bus,

determine the change in power demand responsive to the signal corresponding to the voltage present on the common DC bus, and

control the transfer of energy between the first energy storage device and the common connection point responsive to the signal corresponding to the voltage present on the common DC bus.

11. The energy storage system of claim 10 wherein:

the memory of the first regulator is further operable to store a threshold value, and

the processor of the first regulator is further operable to;

increment a counter when the first regulator transfers energy between the first energy storage device and the common connection point,

compare the counter to the threshold value, and

determine that the change in power demand has continued for the first duration when the counter exceeds the threshold value.

12. The energy storage system of claim 10 wherein the second regulator includes:

a memory operable to store a second low voltage setpoint and a second high voltage setpoint, and

a processor operable to;

receive a signal corresponding to the voltage present on the common DC bus, and

control the transfer of energy between the second energy storage device and the common connection point responsive to the signal corresponding to the voltage present on the common DC bus, wherein the first low voltage setpoint is initially set greater than the second low voltage setpoint and the first high voltage setpoint is initially set less than the second high voltage setpoint.

13. The energy storage system of claim 12 wherein the processor on the first regulator adjusts one of the first low voltage setpoint and the first high voltage setpoint to cause the energy transfer to transition from the first regulator to the second regulator over the second duration, wherein the first low voltage setpoint is set less than the second low voltage setpoint when the first low voltage setpoint is adjusted and the first high voltage setpoint is set greater than the second high voltage setpoint when the first high voltage setpoint is adjusted.

14. The energy storage system of claim 8 further comprising a central controller, wherein the central controller includes:

an input operable to receive a signal corresponding to a voltage level present on the common connection point; and

a processor operable to;

generate a first control signal corresponding to desired operation of the first regulator responsive to the signal corresponding to the voltage level present on the common connection point;

generate a second control signal corresponding to desired operation of the second regulator responsive to the signal corresponding to the voltage level present on the common connection point;

transmit the first control signal to the first regulator; and

transmit the second control signal to the second regulator.

15. A method of controlling an energy storage system, wherein the energy storage system includes a first energy storage device and a second energy storage device and wherein the second energy storage device has a different chemical composition for storing energy than the first energy storage device, the method comprising:

monitoring a common connection point to the energy storage system for a power demand;

setting a first level of power demanded equal to the power demand at the common connection point;

detecting a change in the power demand at the common connection point;

transferring energy between the first energy storage device and the common connection point via a first regulator responsive to the change in power demand at the common connection point;

when the power demand remains not equal to the first level of power demanded for a first duration, decreasing the energy transferred between the first energy storage device and the common connection point and increasing energy transferred between the second energy storage device and the common connection point via a second regulator over a second duration; and

when the power demand remains not equal to the first level of power demanded beyond the second duration, transferring energy between the second energy storage device and the common connection point.

16. The method of claim 15 wherein the first regulator includes a memory storing a threshold value and a processor operable to execute a counter and wherein when the first regulator is transferring energy between the first energy storage device and the common connection point the method further comprises the steps of:

incrementing the counter with the processor,

comparing the counter to the threshold value; and

determining that the power demand has remained not equal to the first level of power demanded for the first duration when the counter exceeds the threshold value.

17. The method of claim 15 wherein:

the second energy storage device includes a plurality of batteries,

each of the plurality of batteries includes a second regulator operatively connected between the corresponding battery and the common DC bus, and

increasing energy transferred between the second energy storage device and the common connection point includes increasing energy transferred between at least one of the second energy storage devices and the common connection point at a different time within the second duration than increasing energy transferred between at least one other of the second energy storage devices and the common connection point.

18. The method of claim 15 wherein the common connection point is a common DC bus operatively connected to each of the first and second regulators.

19. The method of claim 18 further comprising the steps of:

setting a first low voltage setpoint and a first high voltage setpoint in the first regulator;

setting a second low voltage setpoint and a second high voltage setpoint in the second regulator; and

monitoring a DC voltage present on the common DC bus with each of the first regulator and the second regulator, wherein;

the step of detecting a change in the power demand at the common connection point includes detecting a change in the DC voltage present on the common DC bus, and

the step of transferring energy between the first energy storage device and the common connection point via a first regulator includes;

comparing the DC voltage present on the common DC bus to the first low voltage setpoint and to the first high voltage setpoint, and

transferring energy when the DC voltage present on the common DC bus is outside of a voltage band defined by the first low voltage setpoint and the first high voltage setpoint.

20. The method of claim 19 wherein the step of decreasing the energy transferred between the first energy storage device and the common connection point and increasing energy transferred between the second energy storage device and the common connection point includes adjusting the first low voltage setpoint less than the second low voltage setpoint when the DC voltage present on the common DC bus is initially less than the first low voltage setpoint and adjusting the first high voltage setpoint greater than the second high voltage setpoint when the DC voltage present on the common DC bus is initially greater than the first low voltage setpoint.