Sensor with electrical contact protection for use in fluid collection canister and negative pressure wound therapy systems including same

• US 9,801,984 B2
• Filed: 07/25/2016
• Issued: 10/31/2017
• Est. Priority Date: 08/21/2008
• Status: Active Grant

• Current Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Original Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Inventors: Braga, Richard M., Swisher, David R.
• Primary Examiner(s): Zalukaeva, Tatyana
• Assistant Examiner(s): Treyger, Ilya
• Application Number:
  US15/219,045
• Publication Number:
  US 20160331877A1
• Time in Patent Office: 463 Days
• CPC Class Codes: A61M 1/60 Containers for suction drainage, adapted to be used with an external suction source containers not adapted for subjection to vacuum A61M1/69
• CPC Class Codes: A61M 1/73 comprising sensors or indicators for physical values
• CPC Class Codes: A61M 1/74 Suction control underwater drainage A61M1/61
• CPC Class Codes: A61M 1/78 Means for preventing overflow or contamination of the pumping systems combined with drainage containers A61M1/60
• CPC Class Codes: A61M 1/784 by filtering, sterilising or disinfecting the exhaust air, e.g. swellable filter valves
• CPC Class Codes: A61M 1/912 Connectors between dressing and drainage tube
• CPC Class Codes: A61M 1/96 Suction control thereof
• CPC Class Codes: A61M 1/982 with means for detecting level of collected exudate
• CPC Class Codes: A61M 2205/18 with alarm
• CPC Class Codes: A61M 2205/3317 Electromagnetic, inductive or dielectric measuring means
• CPC Class Codes: A61M 2205/3331 Pressure; Flow
• CPC Class Codes: A61M 2205/3379 Masses, volumes, levels of fluids in reservoirs, flow rates
• CPC Class Codes: A61M 2205/3382 Upper level detectors
• CPC Class Codes: A61M 2205/42 Reducing noise
• CPC Class Codes: A61M 2205/70 with testing or calibration facilities
• CPC Class Codes: G01F 23/02 by gauge glasses or other apparatus involving a window or transparent tube for directly observing the level to be measured or the level of a liquid column in free communication with the main body of the liquid
• CPC Class Codes: G01F 23/241 for discrete levels
• CPC Class Codes: G01F 23/268 mounting arrangements of probes
• CPC Class Codes: Y10T 137/6055 With head and stem collections
• CPC Class Codes: Y10T 137/789 Central mount

Abstract

A sensor for use in a canister for fluid collection, the canister having a canister top and defining a fluid collection chamber. The sensor includes a first electrode and a second electrode. The first electrode includes a first portion and a second portion, wherein the first portion of the first electrode is supported by the canister top, and the second portion of the first electrode is configured to extend into the fluid collection chamber. The second electrode includes a first portion and a second portion, wherein the first portion of the second electrode is supported by the canister top, and the second portion of the second electrode is configured to extend into the fluid collection chamber. The sensor also includes an electric circuit configured to detect an electrical property associated with the first and second electrodes.

Claims

1. A negative pressure wound therapy system, comprising:

a collection canister comprising a chamber configured to collect wound fluids;

a sensor configured to detect a volume of fluid collected with the collection canister, the sensor comprising;

a first electrode including a first portion and a second portion, wherein the first portion of the first electrode is supported by a surface of the collection canister, and the second portion of the first electrode extends into the chamber;

a second electrode including a first portion and a second portion, wherein the first portion of the second electrode is supported by the surface of the collection canister, and the second portion of the second electrode extends into the chamber;

wherein a change in an electrical property associated with the first and second electrodes indicates that a particular volume of fluid has been collected in the collection canister; and

an inner wall disposed within the chamber, wherein the second portions of the first and second electrodes are disposed within an area between the surface of the collection canister and the inner wall.

2. The negative pressure wound therapy system of claim 1, further comprising a circuit configured to detect the change in the electrical property associated with the first and second electrodes, wherein the change in the electrical property comprises a change in at least one of resistance, capacitance, or voltage.

3. The negative pressure wound therapy system of claim 1, wherein the particular volume of fluid that has been collected in the collection canister comprises a volume associated with a replace-collection-canister condition or a full-collection-canister condition.

4. The negative pressure wound therapy system of claim 1, further comprising a controller configured to indicate that the particular volume of fluid has been collected in the collection canister when the first and second electrodes are simultaneously in contact with fluid in the collection canister.

5. The negative pressure wound therapy system of claim 1, wherein the first and second electrodes are configured to be disposed within the collection canister at a pre-determined distance from the surface of the collection canister, the pre-determined distance corresponding to the particular volume of fluid or exudate accumulated within the collection canister.

6. The negative pressure wound therapy system of claim 1, further comprising a controller and a pressure sensor, wherein the controller is configured to monitor, via the pressure sensor, and control negative pressure within the collection canister.

7. The negative pressure wound therapy system of claim 1, further comprising a suction port configured to communicate with the chamber and a vacuum source.

8. The portable negative pressure wound therapy system of claim 1, wherein the collection canister comprises an inlet conduit.

9. The negative pressure wound therapy system of claim 1, wherein the inner wall is configured to:

deflect the wound fluid from contacting the first and second electrodes when the collection canister is tilted, and

allow the wound fluid to contact the first and second electrodes when the chamber is substantially full or when the particular volume of fluid has been collected.

10. The negative pressure wound therapy system of claim 1, wherein the inner wall is integral to and not removable from the chamber.

11. The negative pressure wound therapy system of claim 1, wherein the area between the surface of the collection canister and the inner wall is configured to be filled with the wound fluid when the collection canister is substantially full with the wound fluid or when the particular volume of fluid has been collected.

12. A negative pressure wound therapy system, comprising:

a collection canister comprising a chamber configured to collect wound fluids;

a sensor configured to detect a particular volume of fluid associated with the collection canister, the sensor comprising;

two or more electrodes each including a first portion and a second portion, wherein the first portions of the two or more electrodes are supported by a surface of the collection canister, and the second portions of the two or more electrodes are positioned within the chamber and configured to contact the collected wound fluid, wherein the second portions of the two or more electrodes are disposed within the collection canister at a pre-determined distance from the surface of the collection canister corresponding to the particular volume of fluid accumulated within the collection canister; and

wherein a change in an electrical property associated with the two or more electrodes indicates that a particular volume of fluid has been collected in the collection canister.

13. The negative pressure wound therapy system of claim 12, further comprising an inner wall disposed within the chamber, wherein the second portions of the two or more electrodes are disposed within an area between the surface of the collection canister and the inner wall.

14. The negative pressure wound therapy system of claim 12, further comprising a circuit configured to detect the change in the electrical property associated with the first and second electrodes, wherein the change in the electrical property comprises a change in at least one of resistance, capacitance, or voltage.

15. The negative pressure wound therapy system of claim 12, wherein the predetermined distance from the surface of the collection canister corresponds to a volume associated with a replace-collection-canister condition or a full-collection-canister condition.

16. The negative pressure wound therapy system of claim 12, further comprising a controller configured to indicate that the particular volume of fluid has been collected in the collection canister when at least two of the two or more electrodes are simultaneously in contact with fluid in the collection canister.

17. The negative pressure wound therapy system of claim 12, wherein the two or more electrodes are arranged in electrode pairs.

18. The negative pressure wound therapy system of claim 12, wherein the two or more electrodes comprise multiple electrode pairs.

19. The negative pressure wound therapy system of claim 17, wherein the multiple electrode pairs comprise a first electrode pair and a second electrode pair and the pre-determined distance from the surface of the collection canister of the first electrode pair is different than the pre-determined distance from the surface of the collection canister of the second electrode pair.

20. The negative pressure wound therapy system of claim 12, further comprising a controller and a pressure sensor, wherein the controller is configured to monitor, via the pressure sensor, and control negative pressure within the collection canister.

21. The negative pressure wound therapy system of claim 12, further comprising a suction port configured to communicate with the chamber and vacuum source.

22. The portable negative pressure wound therapy system of claim 12, wherein the collection canister comprises an inlet conduit.

23. The negative pressure wound therapy system of claim 13, wherein the inner wall is configured to:

deflect the wound fluid from contacting the two or more electrodes when the collection canister is tilted, and

allow the wound fluid to contact the two or more electrodes when the chamber is substantially full or when the particular volume of fluid has been collected.

24. The negative pressure wound therapy system of claim 13, wherein the inner wall is integral to and not removable from the chamber.

25. The negative pressure wound therapy system of claim 13, wherein the area between the surface of the collection canister and the inner wall is configured to be filled with the wound fluid when the collection canister is substantially full with the wound fluid or when the particular volume of fluid had been collected.