Power control device and hybrid construction machine provided with same

• US 9,802,600 B2
• Filed: 08/20/2014
• Issued: 10/31/2017
• Est. Priority Date: 08/27/2013
• Status: Active Grant

• Current Assignee: Klaus Schmidt, Kobelco Construction Machinery Company Limited (Kobe Steel Limited)
• Original Assignee: Kobelco Construction Machinery Company Limited (Kobe Steel Limited), Kobe Steel Limited
• Inventors: Nanjo, Takao, Yamashita, Koji
• Primary Examiner(s): Sweeney, Brian P
• Application Number:
  US14/914,544
• Publication Number:
  US 20160214597A1
• Time in Patent Office: 1,168 Days
• CPC Class Codes: B60K 17/10 of fluid gearing of fluid clutches B60K17/02
• CPC Class Codes: B60K 2025/026 by a hydraulic transmission
• CPC Class Codes: B60K 25/02 directly from an engine shaft
• CPC Class Codes: B60K 6/12 by means of a chargeable fluidic accumulator
• CPC Class Codes: B60K 6/20 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
• CPC Class Codes: B60K 6/485 Motor-assist type
• CPC Class Codes: B60K 7/0015 the motor being hydraulic
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/26 for electrical energy, e.g. batteries or capacitors
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60W 20/10 Controlling the power contribution of each of the prime movers to meet required power demand
• CPC Class Codes: B60W 2300/17 Construction vehicles, e.g. graders, excavators
• CPC Class Codes: B60W 2710/0677 Engine power
• CPC Class Codes: B60Y 2200/41 Construction vehicles, e.g. graders, excavators
• CPC Class Codes: B60Y 2200/412 Excavators
• CPC Class Codes: B60Y 2200/92 Hybrid vehicles
• CPC Class Codes: B60Y 2300/91 Battery charging
• CPC Class Codes: H02J 7/1438 in combination with power supplies for loads other than batteries
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y10S 903/93 : Conjoint control of different elements

Abstract

In a power control device, when the necessary power is greater than an upper limit value and either the integral power value or the duration time of an assist provided by an electric storage device during a continuous assist by the electric storage device exceeds a predetermined first threshold value, a controller performs a first control of reducing an assist power by the electric storage device to a value smaller than an assist power for the regular control and greater than zero. Further, when the necessary power is greater than the upper limit value and either the integral power value or the duration time exceeds a predetermined second threshold value greater than the first threshold value, the controller performs a second control of setting the assist power to zero.

Claims

1. A power control device for a hybrid construction machine including an engine, an electric storage device, at least one actuator to be operated by at least one of a power of the engine and an electric power of the electric storage device, and a generator for generating an electric power by a power of the engine, the power control device comprising:

a controller for performing a regular control of controlling charge and discharge of the electric storage device in order to keep the output of the engine within an engine output control range defined by an upper limit value and a lower limit value, the control range allowing a driving efficiency of the engine to fall within a predetermined efficiency range, by using an electric power of the electric storage device to assist the engine when the necessary power for the engine is greater than the upper limit value and driving the generator to charge the electric storage device when the necessary power is less than the lower limit value, wherein

when the necessary power is greater than the upper limit value and either the integral power value or the duration time of an assist provided to the engine by the electric storage device during the continuous assist by the electric storage device exceeds a predetermined first threshold value, the controller performs a first control of reducing the assist power by the electric storage device to a value smaller than the assist power for the regular control and greater than zero, and when the necessary power is greater than the upper limit value and either the integral power value or the duration time exceeds a predetermined second threshold value greater than the first threshold value, the controller performs a second control of setting the assist power to zero.

2. The power control device for the hybrid construction machine according to claim 1, further comprising a charged rate detector for detecting a charged rate of the electric storage device, wherein

the controller changes the first threshold value and the second threshold value to smaller values as the charged rate of the electric storage device detected by the charged rate detector becomes smaller.

3. The power control device for the hybrid construction machine according to claim 1, further comprising a variable displacement hydraulic pump to be driven by the engine for supplying hydraulic fluid to a plurality of hydraulic actuators included in the at least one actuator, wherein

the generator has a function of operating as a motor by using an electric power of the electric storage device to supplement a power of the hydraulic pump to thereby assist the engine, and

in the case that among the plurality of hydraulic actuators, a high horsepower actuator that has been set to require a high horsepower operates, the controller sets a flow rate of the hydraulic pump greater and sets the first threshold value and the second threshold value smaller than in the case where only a hydraulic actuator other than the high horsepower actuator operates.

4. The power control device for the hybrid construction machine according to claim 1, wherein

the controller controls the charge and discharge of the electric storage device in such way that the switching time from the first control to the second control is shorter than the switching time from the regular control to the first control.

5. A hybrid construction machine, comprising:

an engine;

an electric storage device;

at least one actuator to be operated by at least one of a power of the engine and an electric power of the electric storage device;

a generator for generating an electric power by a power of the engine; and

a power control device comprising;

a controller for performing a regular control of controlling charge and discharge of the electric storage device in order to keep the output of the engine within an engine output control range defined by an upper limit value and a lower limit value, the control range allowing a driving efficiency of the engine to fall within a predetermined efficiency range, by using an electric power of the electric storage device to assist the engine when the necessary power for the engine is greater than the upper limit value and driving the generator to charge the electric storage device when the necessary power is less than the lower limit value, wherein when the necessary power is greater than the upper limit value and either the integral power value or the duration time of an assist provided to the engine by the electric storage device during the continuous assist by the electric storage device exceeds a predetermined first threshold value, the controller performs a first control of reducing the assist power by the electric storage device to a value smaller than the assist power for the regular control and greater than zero, and when the necessary power is greater than the upper limit value and either the integral power value or the duration time exceeds a predetermined second threshold value greater than the first threshold value, the controller performs a second control of setting the assist power to zero.