Exchange of containers

• US 9,802,762 B1
• Filed: 06/14/2016
• Issued: 10/31/2017
• Est. Priority Date: 03/13/2015
• Status: Active Grant

• Current Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Original Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Inventors: Pikler, Tamas, Lee, Fei Hoai, Brazeau, Jeremiah, Battles, Jon Stuart, Aalund, Martin Peter, Jochim, Jayson Michael, Lisso, Gregory Karl, Uhlman, Samuel Christopher
• Primary Examiner(s): Alharbi, Adam
• Application Number:
  US15/182,435
• Time in Patent Office: 504 Days
• CPC Class Codes: B65G 1/0492 with cars adapted to travel in storage aisles
• CPC Class Codes: B65G 1/10 with relatively movable racks to facilitate insertion or removal of articles cabinets with means for moving compartments up and down A47B51/00; cabinet system, e.g. consisting of cabinets arranged in a row with means to open or close passages between adjacent cabinets A47B53/02
• CPC Class Codes: B65G 1/1378 the orders being assembled on fixed commissioning areas remote from the storage areas
• CPC Class Codes: G05D 1/0297 by controlling means in a control room
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders
• CPC Class Codes: G06Q 30/0635 Processing of requisition or of purchase orders

Abstract

A container exchange station is provided in connection with a workspace of an inventory system. At the container exchange station, containers are exchanged between container holders and container shuttles. The container holders are configured to hold one or more containers having consolidated inventory items in high density storage. The container shuttles are also configured to hold one or more containers for performing other operations with respect to inventory items in the one or more containers. The containers are configured to hold inventory items while the inventory items move for various operations throughout the workspace and while the inventory items are stowed in high density storage in the workspace.

Claims

1. A computer-implemented method, comprising:

instructing, by a computing device, a first mobile drive unit to move a first container conveyance structure to a first area of a station of a workspace, the first container conveyance structure configured to removably receive one or more containers of a plurality of containers, and each of the plurality of containers configured to receive one or more items;

instructing, by the computing device, a second mobile drive unit to move a second container conveyance structure to a second area of the station, the second container conveyance structure configured to removably receive one or more other containers of the plurality of containers;

generating, by the computing device, instructions identifying at least a first container and a second container, at least a portion of the instructions being machine-readable instructions; and

providing, by the computing device, at least the machine readable instructions to an automated operator, the machine-readable instructions causing the automated operator to at least;

remove the first container from the first container conveyance structure and place the first container on the second container conveyance structure at the station prior to the second container conveyance structure being moved away from the station; and

remove the second container from the second container conveyance structure and place the second container on the first container conveyance structure at the station prior to the first container conveyance structure being moved away from the station.

2. The computer-implemented method of claim 1, wherein:

the instructions further comprise human-readable instructions; and

the method further comprises providing, by the computing device, at least the human-readable instructions to a user device associated with a human operator at the station.

3. The computer-implemented method of claim 1, wherein:

the instructions further comprise human-readable instructions; and

the method further comprises providing, by the computer device, at least the human-readable instructions to a user device associated with a human operator at a different station, the human-readable instructions instructing the human operator to remove the first container from the second container conveyance structure and place the first container on a support surface at the different station.

4. The computer-implemented method of claim 1, further comprising instructing removal of a third container from the second container conveyance structure and placement of the third container on the first container conveyance structure at the station prior to the first container conveyance structure being moved away from the station, the third container comprising a transship container placed on the second container conveyance structure at a receiving station, the transship container holding a plurality of inbound items to be stowed within a storage area of the workspace.

5. A computer-implemented method, comprising:

instructing, by a computing device, a first mobile drive unit to move a first container conveyance structure to a first area of a station of a workspace, the first container conveyance structure configured to removably receive one or more containers of a plurality of containers, each of the plurality of containers configured to receive one or more items;

generating, by the computing device, instructions identifying at least a first container and a second container, at least a portion of the instructions being machine-readable instructions; and

providing, by the computing device, at least the machine readable instructions to an automated operator, the machine-readable instructions causing the automated operator to at least;

remove the first container from the first container conveyance structure and place the first container on a second container conveyance structure at the station, the first container holding at least a first item; and

remove the second container from the second container conveyance structure and place the second container on the first container conveyance structure at the station, the second container holding at least a second item.

6. The computer-implemented method of claim 5, further comprising:

prior to instructing the first mobile drive unit, receiving a customer order for an item; and

identifying the item as the first item held by the first container.

7. The computer-implemented method of claim 5, wherein the first container holds at least one stowed inventory item, the at least one stowed inventory item identified to remain stowed within a storage area of the workspace.

8. The computer-implemented method of claim 7, further comprising:

instructing a second mobile drive unit to move the second container conveyance structure to an inventory processing station;

instructing removal of the first item from the first container at the inventory processing station;

instructing the second mobile drive unit to move the second container conveyance structure to a receiving station after the first item is removed from the first container at the inventory processing station;

instructing placement of at least one inbound item in the first container at the receiving station; and

instructing the second mobile drive unit to move the second container conveyance structure to a second area of the station.

9. The computer-implemented method of claim 8, wherein:

the second container conveyance structure further comprises a third container holding one or more outbound items; and

the method further comprises;

instructing removal of at least one of the one or more outbound items from the third container at the inventory processing station; and

instructing placement of at least one inbound inventory item in the third container at the receiving station.

10. The computer-implemented method of claim 5, further comprising:

instructing the second mobile drive unit to move the second container conveyance structure to a receiving station; and

instructing removal of the second item from at least one of a third container or a transship container and placement of the second item in the second container.

11. The computer-implemented method of claim 5, wherein the workspace comprises a storage area that comprises a plurality of container conveyance structures holding other containers filled with items, such that the storage area is a high density storage area.

12. The computer-implemented method of claim 5, wherein:

the second container conveyance structure holds a transship container placed on the second container conveyance structure at a receiving station and holding a plurality of outbound items identified to be picked at a pick station; and

the method further comprises instructing a second mobile drive unit to move the second container conveyance structure to the pick station after the first container is placed on the second container conveyance structure at the station.

13. The computer-implemented method of claim 5, wherein the machine-readable instructions further cause the automated operator to at least:

remove the first container from the first container conveyance structure and place the first container on an inventory conveyance system of the station;

perform a consolidation operation with respect to the first item held within the first container; and

remove the first container from the inventory conveyance system and place the first container on the second container conveyance structure.

14. The computer-implemented method of claim 5, wherein:

the instructions further comprise human-readable instructions; and

the method further comprises providing, by the computer device, at least the human-readable instructions to a user device associated with a human operator at a different station, the human-readable instructions instructing the human operator to remove the first container from the second container conveyance structure and place the first container on a support surface at the different station.

15. The computer-implemented method of claim 5, wherein the station comprises an inventory movement device, and wherein at least one of the first container or the second container is placed on the inventory movement device prior to being placed on at least one of the first container conveyance structure or the second container conveyance structure.

16. A system, comprising:

a plurality of first container conveyance structures arranged within a first area of a workspace, individual first container conveyance structures of the plurality of first container conveyance structures configured to removably receive one or more containers of a plurality of containers;

a plurality of second container conveyance structures configured to removably receive one or more other containers of the plurality of containers;

a plurality of mobile drive units, at least some of the plurality of mobile drive units configured to move the plurality of first container conveyance structures and to move the plurality of second container conveyance structures;

a second area within the workspace, the second area comprising;

a first queue and a second queue, each queue configured to receive at least;

first container conveyance structures of the plurality of first container conveyance structures coupled to mobile drive units of the plurality of mobile drive units; and

second container conveyance structures of the plurality of second container conveyance structures coupled to other mobile drive units of the plurality of mobile drive units; and

an exchange area configured for exchanging containers of the plurality of containers; and

a management module configured to;

instruct movement, by a first mobile drive unit, of a first container conveyance structure from the first area of the workspace to the first queue of the second area;

instruct movement, by a second mobile drive unit, of a second container conveyance structure from a third area of the workspace to the second queue of the second area;

instruct removal of a first container from the first container conveyance structure and placement of the first container on the second container conveyance structure; and

instruct removal of a second container from the second container conveyance structure and placement of the second container on the first container conveyance structure.

17. The system of claim 16, wherein the management module is further configured to:

receive an order for a first item;

determine a location of the first item, the location identifying the first container and the first container conveyance structure in which the first item is stowed; and

after placement of the first container on the second container conveyance structure, instruct movement, by the second mobile drive unit, of the second container conveyance structure to a fourth area.

18. The system of claim 16, wherein:

the second area further comprises a third queue; and

the management module is further configured to;

instruct removal of a third container from the second container conveyance structure and placement of the third container at a receiving location;

instruct movement, by a third mobile drive unit, of an additional first container conveyance structure to the third queue of the second area; and

instruct removal of the third container from the receiving location and placement of the third container on the additional first container conveyance structure.

19. The system of claim 16, wherein the first queue of the second area is located on a first floor of the workspace and the second queue of the second area is located on a second floor of the workspace, and the exchange area is configured for exchanging the containers between the first floor and the second floor.

20. The system of claim 16, wherein the exchange area is configured for exchanging the containers by at least one of a human operator or an automated operator.