Current monitoring device

• US 9,804,201 B2
• Filed: 04/25/2012
• Issued: 10/31/2017
• Est. Priority Date: 04/25/2012
• Status: Active Grant

• Current Assignee: Schneider Electric IT Corporation (Schneider Electric SE)
• Original Assignee: Schneider Electric IT Corporation (Schneider Electric SE)
• Inventors: Young, Jeffrey Stephen, Deokar, Vishwas Mohaniraj, Blake, Jr., Arthur Joseph
• Primary Examiner(s): Hollington, Jermele M
• Assistant Examiner(s): Rodriguez, Douglas X
• Application Number:
  US14/395,957
• Publication Number:
  US 20150102803A1
• Time in Patent Office: 2,015 Days
• Field of Search: None
• CPC Class Codes: G01R 1/22 Tong testers acting as secondary windings of current transformers
• CPC Class Codes: G01R 15/18 using inductive devices, e.g. transformers
• CPC Class Codes: G01R 15/186 using current transformers with a core consisting of two or more parts, e.g. clamp-on type G01R15/142 - G01R15/16 take precedence; tong testers G01R1/22
• CPC Class Codes: G01R 21/00 Arrangements for measuring electric power or power factor G01R7/12 takes precedence
• CPC Class Codes: H01R 12/675 with contacts having at least a slotted plate for penetration of cable insulation, e.g. insulation displacement contacts for round conductor flat cables
• CPC Class Codes: H01R 4/2433 one part of the base being movable to push the cable into the slot

Abstract

According to one aspect, embodiments of the invention provide a current monitoring device comprising a current transformer configured to be removeably coupled to a power line and to generate a reference signal having a level related to a current level of the power line, a sensor circuit connected to the current transformer and configured to convert the reference signal to a measurement signal, a flexible cable having a first end and a second end, the first end coupled to the sensor circuit, and a connection portion coupled to the second end of the flexible cable and configured to be removeably coupled to a communications bus, wherein the sensor circuit is further configured to provide the measurement signal to the communication bus via the flexible cable and the connection portion.

Claims

1. A current monitoring device comprising:

a current transformer configured to be removeably coupled to a power line within a load center and to generate a reference signal having a level related to a current level of the power line within the load center;

a sensor circuit connected to the current transformer and configured to convert the reference signal to a measurement signal;

a flexible cable having a first end and a second end, the first end coupled to the sensor circuit; and

a connection portion coupled to the second end of the flexible cable and configured to be removeably coupled to a communications bus within the load center;

wherein the sensor circuit is further configured to provide the measurement signal to the communication bus via the flexible cable and the connection portion, and

wherein the connection portion includes a lid capable of being opened and closed and configured to clamp the communication bus in place within the connection portion when closed in a locked position.

2. The current monitoring device of claim 1, further comprising a first housing containing the sensor circuit and the current transformer, wherein the first housing includes a first portion containing the current transformer and a second portion containing the sensor circuit, and wherein the first portion is rotatably coupled to the second portion.

3. The current monitoring device of claim 2, wherein the first housing is configured to be rotated between a first position and a second position,

wherein, in the first position, the first portion of the first housing is rotated about the second portion to allow external access to an interior chamber, and

wherein, in the second position, the first portion of the first housing is rotated about the second portion so that the first portion encompasses the interior chamber.

4. The current monitoring device of claim 2, wherein the connection portion includes a second housing coupled to the second end of the flexible cable.

5. The current monitoring device of claim 4, wherein the second housing includes an insulation displacement connector configured to couple the connection portion to the communication bus.

6. The current monitoring device of claim 5, wherein the second housing further includes a comb configured to separate discrete conductors of the communication bus.

7. The current monitoring device of claim 1, wherein the measurement signal is a digital measurement signal.

8. The current monitoring device of claim 1, wherein the current transformer is a 200 A current transformer.

9. A method for monitoring a power line within a load center, the method comprising:

providing a current transformer configured to be removeably coupled to the power line within the load center;

providing a sensor circuit coupled to the current transformer;

providing a connection portion configured to be removeably coupled to a communication bus within the load center;

providing a flexible cable having a first end coupled to the sensor circuit and a second end coupled to the connection portion;

coupling the current transformer to the power line within the load center;

coupling the connection portion to the communication bus within the load center;

generating, with the current transformer, a reference signal having a level related to a current level of the power line;

converting, with the sensor circuit, the reference signal to a measurement signal; and

providing, via the connection portion, the measurement signal to the communication bus.

10. The method of claim 9, wherein the current transformer is coupled to the power line at a first location within the load center and the connection portion is coupled to the communication bus at a second location within the load center.

11. The method of claim 9, wherein the measurement signal is a digital measurement signal.

12. The method of claim 9, wherein the act of coupling a current transformer to the power line includes encompassing the power line within the current transformer.

13. The method of claim 9, wherein the act of coupling the connection portion to the communication bus includes piercing an outer insulation layer of the communication bus with at least one contact of the connection portion and connecting the at least one contact to a conductor within the communication bus.

14. The method of claim 9, wherein the current transformer is a 200 A current transformer.

15. A device for monitoring current in a power line within a load center, the device comprising:

a current transformer configured to be coupled to the power line at a first location within the load center and to generate a reference signal having a level related to a current level of the power line;

a sensor circuit configured to convert the reference signal to a measurement signal and provide data related to the measurement signal to a communication bus;

a flexible cable having a first end and a second end, the first end coupled to the sensor circuit;

a connection portion coupled to the second end of the flexible cable and;

means for coupling the sensor circuit to the communication bus and clamping the connection portion onto the communication bus to hold the communication bus in place within the connection portion at a second location within the load center.

16. The device of claim 15, wherein the measurement signal is a digital measurement signal.

17. The device of claim 16, wherein the housing is configured to be rotated between a first position and a second position,

wherein, in the first position, the first portion of the housing is rotated about the second portion to allow external access to an interior chamber, and

wherein, in the second position, the first portion of the housing is rotated about the second portion so that the first portion encompasses the interior chamber.

18. The device of claim 15, further comprising a housing containing the sensor circuit and the current transformer, wherein the housing includes a first portion containing the current transformer and a second portion containing the sensor circuit, and wherein the first portion is rotatably coupled to the second portion.

19. The device of claim 15, wherein the current transformer is a 200 A current transformer.