Fault monitoring for vehicles

• US 9,805,526 B2
• Filed: 12/11/2015
• Issued: 10/31/2017
• Est. Priority Date: 12/11/2015
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Leung, Jonathan, Pontrello, Brian, Hirst, Roxanne, Carnegie, Cameron L., Noman, Rashed M., Friedrichs, Johanne
• Primary Examiner(s): MARC-COLEMAN, MARTHE Y
• Application Number:
  US14/966,995
• Publication Number:
  US 20170169633A1
• Time in Patent Office: 690 Days
• Field of Search: 701 293, 701 324
• CPC Class Codes: G06Q 10/00 Administration; Management
• CPC Class Codes: G06Q 10/20 Administration of product repair or maintenance
• CPC Class Codes: G07C 5/0825 using optical means
• CPC Class Codes: G07C 5/0841 Registering performance data recording measured values G01D; information storage G11B

Abstract

Method and apparatus for calculating probabilities of service interruptions based on fault event indications. Instances of fault event indications are filtered to remove duplicate indications for the same fault event. Then a probability of the fault event indication causing a service interruption is calculated by dividing a number of service interruptions caused by instances of the fault event indication by the number of fault event indications. In the event that a particular fault event indication is associated with a high probability of causing a service interruption, a message can be automatically generated and transmitted upon receipt of a future instance of the service interruption. The message can provide information related to short-term solutions to address the fault event, long-term solutions to address the fault event, and parts and tools for addressing the fault event.

Claims

1. A computer-implemented method, comprising:

receiving a fault event indication signal from a sensor on a vehicle;

determining, using a computer processor, an amount of time that has elapsed since the vehicle previously output the fault event indication;

determining a fault event resolution time period for the received fault event indication;

including the fault event indication in a total number of instances of the fault event indication only if the determined amount of time is greater than the determined fault event resolution time period for the received fault event indication;

upon receiving an indication that a service interruption occurred as a result of the fault event indication, including the service interruption in a total number of instances of service interruptions that occurred as a result of the fault event indication;

calculating, using a computer processor, a probability of a service interruption for the fault event for the vehicle based on the total number of instances of the fault event indication for the vehicle and the total number of instances of service interruptions for the fault event for the vehicle; and

outputting, using a computer processor, the calculated probability of a service interruption for the fault event to a messaging application, wherein the messaging application is executable by at least one computer processor to generate and transmit fault event messages upon the calculated probability of a service interruption for the fault event exceeding a predetermined threshold level.

2. The computer-implemented method of claim 1, further comprising:

upon the calculated probability of a service interruption exceeding a predetermined threshold level, executing the messaging application to;

automatically generate a fault event message; and

transmit the fault event message addressed to a maintenance server.

3. The computer-implemented method of claim 2, wherein automatically generating the fault event message comprises:

creating an electronic mail (e-mail) message;

addressing the e-mail to a designated e-mail address of the operator;

formatting a body of the e-mail to include a plurality of fields of information related to the fault event; and

automatically transmitting the e-mail.

4. The computer-implemented method of claim 3, wherein the information related to the fault event includes at least one of:

an identification of the fault event;

a hyperlink that directs a computer to maintenance instructions to correct the fault event;

a list of parts for maintenance to correct the fault event;

availability of parts;

a hyperlink that directs a computer to a computer system for ordering one or more parts from the list of parts; and

temporary solutions to operate the vehicle with the fault event.

5. The computer-implemented method of claim 1, wherein the vehicle is an aircraft.

6. The computer-implemented method of claim 1, wherein the vehicle is a fleet of similar vehicles, wherein the total number of instances of the fault event indication for the vehicle includes a total number of instances of the fault event for the fleet of vehicles, and wherein the total number of instances of service interruptions for the fault event for the vehicle includes the total number of service interruptions for the fault event for the fleet of vehicles.

7. The computer-implemented method of claim 1, wherein the calculated probability of a service interruption for the fault event is proportional to the total number of instances of the fault event for the vehicle divided by the total number of instances of service interruptions for the fault event for the vehicle.

8. The computer-implemented method of claim 1, wherein the sensor comprises a plurality of sensors, wherein each of the plurality of sensors is operable to detect a different fault and output a different fault event indication.

9. A system, comprising:

a computer processor; and

a computer memory containing a program that, when executed on the computer processor, performs an operation for processing data, comprising;

receiving a fault event indication signal from a sensor on a vehicle;

determining an amount of time that has elapsed since the vehicle previously output the fault event indication;

determining a fault event resolution time period for the received fault event indication;

including the fault event indication in a total number of instances of the fault event indication only if the determined amount of time is greater than the determined fault event resolution time period for the received fault event indication;

upon receiving an indication that a service interruption occurred as a result of the fault event indication, including the service interruption in a total number of instances of service interruptions that occurred as a result of the fault event indication;

calculating the probability of a service interruption for the fault event for the vehicle based on the total number of instances of the fault event for the vehicle and the total number of instances of service interruptions for the fault event for the vehicle; and

outputting the calculated probability of a service interruption for the fault event to a messaging application, wherein the messaging application is executable by at least one computer processor to generate and transmit fault event messages upon the calculated probability of a service interruption for the fault event exceeding a predetermined threshold level.

10. The system of claim 9, wherein the messaging application performs an additional operation for processing data, comprising:

upon the calculated probability of a service interruption exceeding a predetermined threshold level;

automatically generating a fault event message; and

transmitting the fault event message addressed to a maintenance server.

11. The system of claim 10, wherein automatically generating the fault event message comprises:

creating an electronic mail (e-mail) message;

addressing the e-mail to a designated e-mail address of the operator;

formatting a body of the e-mail to include a plurality of fields of information related to the fault event; and

automatically transmitting the e-mail.

12. The system of claim 11, wherein the information related to the fault event includes at least one of:

an identification of the fault event;

a hyperlink that directs a computer to maintenance instructions to correct the fault event;

a list of parts for maintenance to correct the fault event;

availability of parts;

a hyperlink that directs a computer to a computer system for ordering one or more parts from the list of parts; and

temporary solutions to operate the vehicle with the fault event.

13. The system of claim 9, wherein the vehicle is a fleet of similar vehicles, wherein the total number of instances of the fault event for the vehicle includes a total number of instances of the fault event for the fleet of vehicles, and wherein the total number of instances of service interruptions for the fault event for the vehicle includes the total number of service interruptions for the fault event for the fleet of vehicles.

14. The system of claim 9, wherein the calculated probability of a service interruption for the fault event is proportional to the total number of instances of the fault event for the vehicle divided by the total number of instances of service interruptions for the fault event for the vehicle.

15. A computer program product, comprising:

a computer-readable storage medium having computer-readable program code embodied therewith, the computer-readable program code executable by one or more computer processors to;

receive a fault event indication signal from a sensor on a vehicle;

determine an amount of time that has elapsed since the vehicle previously output the fault event indication;

determine a fault event resolution time period for the received fault event indication;

include the fault event indication in a total number of instances of the fault event indication only if the determined amount of time is greater than the determined fault event resolution time period for the received fault event indication;

upon receiving an indication that a service interruption occurred as a result of the fault event indication, include the service interruption in a total number of instances of service interruptions that occurred as a result of the fault event indication;

calculate the probability of a service interruption for the fault event for the vehicle based on the total number of instances of the fault event for the vehicle and a total number of instances of service interruptions for the fault event for the vehicle; and

output the calculated probability of a service interruption for the fault event to a messaging application, wherein the messaging application is executable by at least one computer processor to generate and transmit fault event messages upon the calculated probability of a service interruption for the fault event exceeding a predetermined threshold level.

16. The computer program product of claim 15, wherein the computer-readable program code is further executable to:

upon the calculated probability of a service interruption exceeding a predetermined threshold level;

automatically generate a dashboard entry; and

transmit the dashboard entry addressed to a vehicle maintenance operation.

17. The computer program product of claim 16, wherein automatically generating the dashboard entry comprises:

generating information for fields of a dashboard entry;

populating the fields of the dashboard entry with the generated information;

adding the dashboard entry with the populated field to a dashboard; and

automatically outputting the dashboard for display.

18. The computer program product of claim 17, wherein the computer-readable program code is further executable to:

upon the calculated probability of a service interruption exceeding a predetermined threshold level;

automatically generate a fault event message; and

transmit the fault event message addressed to a maintenance server;

wherein automatically generating the fault event message comprises;

creating an electronic mail (e-mail) message;

addressing the e-mail to a designated e-mail address of the operator;

formatting the body of the e-mail to include a plurality of fields of information related to the fault event; and

automatically transmitting the e-mail; and

wherein the information related to the fault event includes at least one of;

an identification of the fault event;

a hyperlink that directs a computer to maintenance instructions to correct the fault event;

a list of parts for maintenance to correct the fault event;

availability of parts

a hyperlink that directs a computer to a computer system for ordering one or more parts from the list of parts; and

temporary solutions to operate the vehicle with the fault event.

19. The computer program product of claim 15, wherein the vehicle is a fleet of similar vehicles, wherein the total number of instances of the fault event for the vehicle includes a total number of instances of the fault event for the fleet of vehicles, and wherein the total number of instances of service interruptions for the fault event for the vehicle includes the total number of service interruptions for the fault event for the fleet of vehicles.

20. The computer program product of claim 19, wherein the fleet of similar vehicles is a fleet of aircraft.

21. The computer program product of claim 15, wherein the calculated probability of a service interruption for the fault event is proportional to the total number of instances of the fault event for the vehicle divided by the total number of instances of service interruptions for the fault event for the vehicle.