Interlocking raft for deepwater culture hydroponics

• US 9,807,950 B2
• Filed: 05/07/2015
• Issued: 11/07/2017
• Est. Priority Date: 11/19/2014
• Status: Active Grant

• Current Assignee: Suncrest USA, Inc.
• Original Assignee: Suncrest USA, Inc.
• Inventors: Day, James P.
• Primary Examiner(s): NGUYEN, TRINH T
• Application Number:
  US14/706,644
• Publication Number:
  US 20160135396A1
• Time in Patent Office: 915 Days
• Field of Search: 47 62 R, 47 59 R, 47 64, 47 62 N, 47 63, 47 485, 47 86, 47 661, 47 663, 47 665, 47 666, 47 667, 47 65, 47 60
• CPC Class Codes: A01G 31/02 Special apparatus therefor self-acting watering devices A01G27/00
• CPC Class Codes: B63B 2035/4493 Floating structures supporting vegetation, such as trees, reeds, crops, plants, or the like, e.g. flexible structures
• CPC Class Codes: Y02P 60/21 Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

Abstract

Embodiments of a hydroponic growing system include raft segments that can be reversibly attached together to form a raft. Rafts can have one or more plant holes to support a plant body, and one or more thermal chimneys to provide for gas transport from underneath the raft to the upper surface, to control temperature and humidity of the plant. Additional embodiments include wireless sensors that may or may not be part of a raft, and a growing environment control system that can receive data from one or more sensors of environmental conditions of a plant and in other embodiments, can detect discrepancies between the actual environmental conditions and desired conditions. In still further embodiments, a growing environment control system can automatically adjust an actuator to return an environmental condition to a desired state.

Claims

1. A raft for hydroponics comprising:

a plurality of opaque raft segments, each segment comprising a plurality of plant holes therethrough, at least one of said plant holes having a narrower bottom dimension than a top dimension, said raft segments reversibly attached together to form a raft to completely cover the surface of a pond, at least one of said segments having a plurality of thermal chimneys arrayed diagonally surrounding a plant hole, at least one of said thermal chimneys having a wider bottom dimension than a top dimension; and

one or more attachment devices to reversibly secure a raft segment to an adjacent raft segment with no gaps between them.

2. The raft of claim 1 further comprising one or more sensors.

3. The raft of claim 1, further comprising a sensor selected from the group consisting of a temperature sensor, an oxygen sensor, a carbon dioxide sensor, an electrical conductivity sensor, a particulate sensor, pathogen sensor, nutrient ion sensor, and a pH sensor.

4. The raft of claim 3, further comprising at least one nano sensor and a wireless transmitter.

5. The raft of claim 1, further comprising a transmitter having a unique Internet Protocol (IP) address such that the raft can be identified and located.

10. The raft of claim 1, further comprising an ion sensor to measure nitrogen, calcium, or potassium.

12. The raft of claim 1, said thermal chimney having a tapered shape being circular, oval, or polygonal cross-section.

13. The raft of claim 1, said thermal chimney having a bottom end having a diameter of about ¾

inch, and a top end having a diameter of about ¼

inch.

6. A system for hydroponics, comprising:

a plurality of opaque raft segments, each segment comprising a plurality of plant holes therethrough, at least one of said plant holes having a narrower bottom dimension than a top dimension, said raft segments reversibly attached together to form a raft to completely cover the surface of a pond, at least one of said segments having a plurality of thermal chimneys arrayed diagonally surrounding a plant hole, at least one of said thermal chimneys having a wider bottom dimension than a top dimension;

one or more attachment devices to reversibly secure a raft segment to an adjacent raft segment with no gaps between them;

a source of aeration bubbles;

one or more environmental sensors, each of said sensors to measure an environmental variable of the environment of said raft; and

a platform control system to;

a) store or transmit to a remote location information captured by said one or more environmental sensors; and

b) compare said information with previously stored benchmark data; and

c) identify discrepancies between said information and said benchmark data; and

d) transmit one or more signals to a solenoid, and actuator, or other controlling device to adjust the environment to bring it into benchmark tolerances.

7. The system of claim 6 further comprising a control module.

11. The system of claim 6, said one or more environmental sensors selected from the group consisting of a temperature sensor, an oxygen sensor, a carbon dioxide sensor, an electrical conductivity sensor, a particulate sensor, pathogen sensor, nutrient ion sensor, and a pH sensor.

8. A method for hydroponic culture, comprising the steps:

providing a raft comprising a plurality of opaque raft segments, each segment comprising a plurality of plant holes therethrough, at least one of said plant holes having a narrower bottom dimension than a top dimension, at least one of said segments having a plurality of thermal chimneys arrayed diagonally surrounding a plant hole, at least one of said thermal chimneys having a wider bottom dimension than a top dimension;

providing one or more attachment devices to reversibly secure a raft segment to an adjacent raft segment;

placing one or more plant plugs in one or more of said plant holes;

placing said raft segments on the surface of a tank or pond containing water;

connecting said raft segments together to form a raft completely covering the surface of said water with no gaps between them;

providing a source of aeration bubbles in said tank or pond;

measuring one or more environmental variables using one or more sensors; and

if the level of at least one of said environmental variables is outside a desired range, using an actuator to adjust the level of said environmental variable to return said variable to within a desired benchmark range.

9. The method of claim 8, further comprising the steps:

causing one or more sensors to transmit a measured value of an environmental variable using a wireless communication system to a remote location having a database containing a desired value of said environmental variable, said remote location having a processor associated with said database;

causing said processor to compare said measured value of said environmental variable with the desired value of said environmental variable, and

causing said processor to transmit instructions to said actuator to adjust the value of said environmental variable to within the desired range.