Power-saving method for defogging an eye-shield

• US 9,808,375 B2
• Filed: 09/05/2014
• Issued: 11/07/2017
• Est. Priority Date: 02/16/2012
• Status: Active Grant

• Current Assignee: Abominable Labs, LLC (Abom, Inc.), Tempest Optics LLC
• Original Assignee: Abominable Labs, LLC (Abom, Inc.)
• Inventors: Cornelius, Jack C., O'Malley, Vincent
• Primary Examiner(s): Patel, Tejash
• Application Number:
  US14/479,247
• Publication Number:
  US 20140374402A1
• Time in Patent Office: 1,159 Days
• CPC Class Codes: A42B 3/228 for military or aviation applications protection helmets F41H1/04; breathing masks or helmets A62B18/00
• CPC Class Codes: A42B 3/245 using means for heating, e.g. electric heating of the visor
• CPC Class Codes: A61F 9/022 Use of special optical filters, e.g. multiple layers, filters for protection against laser light or light from nuclear explosions, screens with different filter properties on different parts of the screen; Rotating slit-discs optical filters per se G02B5/20
• CPC Class Codes: A61F 9/028 Ventilation means
• CPC Class Codes: B63C 11/12 Diving masks
• CPC Class Codes: B63C 11/28 Heating, e.g. of divers' suits, of breathing air
• CPC Class Codes: G02B 27/0006 with means to keep optical surfaces clean, e.g. by preventing or removing dirt, stains, contamination, condensation G02B1/18 takes precedence; cleaning in general B08B
• CPC Class Codes: G02C 11/08 Anti-misting means, e.g. ventilating, heating H05B3/84 takes precedence; Wipers

Abstract

Power saving method providing a burst of power for defogging an eye-shield apparatus with a thin-film heater, comprising: activating the heater from an off power level to an on-demand mode or from a preliminary intermediate power level during an active-on mode to a max power level and continuing heating for a predetermined first period of time, automatically reducing power after the first period of time and sustaining the lesser power for a second predetermined period of time, after which program control automatically turns off the heater, or automatically reduces the heat back to the preliminary intermediate power level depending upon the initial state of the heater upon activating the burst of power, whether on or off. The method may be repeated as often as necessary from off level in the on-demand mode, or from within a continuous active-on mode.

Claims

1. A power-saving method for efficiently heating an eye-shield apparatus adapted for use with a thin-film heater powered by a power source to prevent fogging of the eye-shield comprising the steps of:

activating the heater from an off power level to a max power level on the eye-shield apparatus;

continuing heating at the max power level for a first duration of time;

lessening power supplied to the heater after the first duration of time to an intermediate power level between the off power level and the max power level;

continuing heating at the intermediate power level for a second duration of time; and

setting the power to the off power level after the second duration of time.

2. The power-saving method for efficiently heating an eye-shield apparatus of claim 1, wherein the max power level comprises a maximum power level.

3. The power-saving method for efficiently heating an eye-shield apparatus of claim 1, wherein said eye-shield apparatus further comprises a PWM system for regulating power from the power source to the heater and further comprising applying a desired pulse-width modulator duty cycle for at least one of the max power level, the intermediate power level and the off power level.

4. The power-saving method for efficiently heating an eye-shield apparatus of claim 3, wherein the eye-shield apparatus further comprises a battery compensation system, the power-saving method further comprising the steps of providing consistent power to the heater despite battery voltage drop resulting from battery depletion through use of a battery compensation system.

5. The power-saving method for efficiently heating an eye-shield apparatus of claim 4, wherein the battery compensation system further comprises a voltage divider, an analog to digital converter, and a processor, the power-saving method further comprising the steps of:

proportionally adjusting the voltage to a measurable range using the voltage divider;

receiving an analog voltage signal from the voltage divider and converting the analog voltage output into a digital voltage signal; and

determining a compensating duty cycle to apply power to the heater using the digital voltage signal.

6. A power-saving method for efficiently heating an eye-shield apparatus adapted for use with a powered thin-film heater to prevent fogging of the eye-shield comprising the steps of:

activating the heater to a max power level from a desired preliminary intermediate power level between a power off level and the max power level on the eye-shield apparatus;

continuing heating at the max power level for a first duration of time;

lessening power supplied to the eye-shield apparatus after the first duration of time to any power level intermediate between the off power level and the max power level;

continuing heating at the any power level intermediate between the off power level and the max power level until either a user turns off the eye-shield apparatus or battery power is substantially fully depleted and the eye-shield apparatus shuts off.

7. The power-saving method for efficiently heating an eye-shield apparatus of claim 6, wherein the max power level comprises a maximum power level.

8. The power-saving method for efficiently heating an eye-shield apparatus of claim 6, wherein the eye-shield apparatus further comprises a PWM system for regulating power from the power source to the heater and further comprising the steps of:

applying a desired pulse-width modulator duty cycle for at least one of the max power level, the preliminary intermediate power level, the any power level intermediate between the off power level and the max power level, and the off power level, from a pulse-width modulator system for controlling the amount of heat applied to the eye-shield apparatus.

9. The power-saving method for efficiently heating an eye-shield apparatus of claim 8, wherein the eye-shield apparatus further comprises a battery compensation system, the power-saving method further comprising the steps of providing consistent power to the heater despite battery voltage drop resulting from battery depletion through use of a battery compensation system.

10. The power-saving method for efficiently heating an eye-shield apparatus of claim 9, wherein the battery compensation system further comprises a voltage divider, an analog to digital converter, and a processor, the power-saving method further comprising the steps of:

proportionally adjusting the voltage to a measurable range using the voltage divider;

receiving an analog voltage signal from the voltage divider and converting the analog voltage output into a digital voltage signal; and

determining a compensating duty cycle to apply power to the heater using the digital voltage signal.

11. A power-saving method for efficiently heating an eye-shield apparatus adapted for use with a powered thin-film heater to prevent fogging of the eye-shield comprising the steps of:

activating the heater to a max power level from a power off level;

continuing heating at the max power level for a first duration of time;

lessening power supplied to the eye-shield apparatus after the first duration of time to an intermediate power level between the off power level and the max power level;

continuing heating at the intermediate power level until either a user turns off the eye-shield apparatus or battery power is substantially fully consumed and the eye-shield apparatus shuts off.

12. The power-saving method for efficiently heating an eye-shield apparatus of claim 11, wherein the max power level comprises a maximum power level.

13. The power-saving method for efficiently heating an eye-shield apparatus of claim 11, wherein the eye-shield apparatus further comprises a PWM system for regulating power from the power source to the heater and further comprising the steps of:

applying a desired pulse-width modulator duty cycle for at least one of the max power level, the intermediate power level, and the off power level, from a pulse-width modulator system for controlling the amount of heat applied to the eye-shield apparatus.

14. The power-saving method for efficiently heating an eye-shield of claim 13, wherein the eye-shield apparatus further comprises a battery compensation system, the power-saving method further comprising the steps of providing consistent power to the heater despite battery voltage drop resulting from battery depletion through use of a battery compensation system.

15. The power-saving method for efficiently heating an eye-shield apparatus of claim 14, wherein the battery compensation system further comprises a voltage divider, an analog to digital converter, and a processor, the power-saving method further comprising the steps of:

proportionally adjusting the voltage to a measurable range using the voltage divider;

receiving an analog voltage signal from the voltage divider and converting the analog voltage output into a digital voltage signal; and

determining a compensating duty cycle to apply power to the heater using the digital voltage signal.

16. A power-saving method for efficiently heating an eye-shield apparatus adapted for use with a powered thin-film heater to prevent fogging of the eye-shield comprising the steps of:

activating the heater to a max power level from a desired preliminary intermediate power level between a power off level and the max power level on the eye-shield apparatus;

continuing heating at the max power level for a first duration of time;

lessening power supplied to the eye-shield apparatus after the first duration of time to a secondary power level intermediate between the preliminary intermediate power level and the max power level;

continuing heating at the secondary power level for a second duration of time;

lessening power supplied to the eye-shield apparatus after the second duration of time to substantially the preliminary intermediate power level until either a user turns off the eye-shield apparatus or battery power is substantially fully consumed and the eye-shield apparatus shuts off.

17. The power-saving method for efficiently heating an eye-shield apparatus of claim 16, wherein the max power level comprises a maximum power level.

18. The power-saving method for efficiently heating an eye-shield apparatus of claim 16, wherein the eye-shield apparatus further comprises a PWM system for regulating power from the power source to the heater and further comprising the steps of:

applying a desired pulse-width modulator duty cycle for at least one of the max power level, the preliminary intermediate power level, the secondary power level, and the off power level, from a pulse-width modulator system for controlling the amount of heat applied to the eye-shield apparatus.

19. The power-saving method for efficiently heating an eye-shield of claim 18, wherein the eye-shield apparatus further comprises a battery compensation system, the power-saving method further comprising the steps of providing consistent power to the heater despite battery voltage drop resulting from battery depletion through use of a battery compensation system.

20. The power-saving method for efficiently heating an eye-shield apparatus of claim 19, wherein the battery compensation system further comprises a voltage divider, an analog to digital converter, and a processor, the power-saving method further comprising the steps of:

proportionally adjusting the voltage to a measurable range using the voltage divider;

receiving an analog voltage signal from the voltage divider and converting the analog voltage output into a digital voltage signal; and

determining a compensating duty cycle to apply power to the heater using the digital voltage signal.