Robotic system with reconfigurable end-effector assembly
First Claim
1. A robotic system comprising:
- a multi-axis robot having an arm and a wrist;
an end-effector assembly having a main boom, a tool changer assembly disposed at a distal end of the main boom, parallel frame rails arranged orthogonally with respect to the main boom and rotatable with respect to an axis of the main boom, a plurality of tool support branches arranged orthogonally with respect to the parallel frame rails, and a plurality of tool modules connected to a respective one of the tool support branches, wherein the tool modules are rotatable and translatable with respect to an axis of a respective one of the branches;
a configuration tool having a control block disposed at one distal end of the configuration tool that is selectively engageable via the tool changer assembly, and a work tool disposed at another distal end of the configuration tool; and
a controller programmed to command the robot to automatically configure the end-effector assembly by adjusting at least one of the tool modules, the parallel rails, and the tool support branches using the configuration tool in response to an identified work task, and to thereafter command engagement of the wrist with the tool changer and execute the identified work task using the configured end-effector assembly.
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Accused Products
Abstract
A robotic system includes a robot, an end-effector assembly disposed at a distal end of a main boom, rotatable parallel frame rails, and tool support branches. Tool modules are connected to a tool support branch and rotatable/translatable with respect to a respective branch axis. A configuration tool has a control block engaged by a wrist of the robot and a work tool. A controller commands the robot to automatically configure the end-effector assembly by adjusting the frame rails and/or tool support branches or tool modules using the work tool, doing so in response to an identified work task. Engagement of the wrist with the tool changer is commanded and the identified work task is executed using the end-effector assembly. A configuration stand may automatically flip the end-effector assembly to a configuration location, command engagement of the wrist with the tool changer, and configure the end-effector assembly.
42 Citations
19 Claims
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1. A robotic system comprising:
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a multi-axis robot having an arm and a wrist; an end-effector assembly having a main boom, a tool changer assembly disposed at a distal end of the main boom, parallel frame rails arranged orthogonally with respect to the main boom and rotatable with respect to an axis of the main boom, a plurality of tool support branches arranged orthogonally with respect to the parallel frame rails, and a plurality of tool modules connected to a respective one of the tool support branches, wherein the tool modules are rotatable and translatable with respect to an axis of a respective one of the branches; a configuration tool having a control block disposed at one distal end of the configuration tool that is selectively engageable via the tool changer assembly, and a work tool disposed at another distal end of the configuration tool; and a controller programmed to command the robot to automatically configure the end-effector assembly by adjusting at least one of the tool modules, the parallel rails, and the tool support branches using the configuration tool in response to an identified work task, and to thereafter command engagement of the wrist with the tool changer and execute the identified work task using the configured end-effector assembly. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A robotic system comprising:
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a multi-axis robot having an arm and a wrist; an end-effector assembly having a main boom, a tool changer assembly disposed at a distal end of the main boom, parallel frame rails arranged orthogonally with respect to the main boom and rotatable with respect to an axis of the main boom, a plurality of tool support branches arranged orthogonally with respect to the parallel frame rails, and a plurality of tool modules connected to a respective one of the tool support branches, wherein the tool modules are rotatable and translatable with respect to an axis of a respective one of the branches, wherein the end-effector assembly includes a plurality of linear/rotary locking mechanisms that connect the tool modules to a respective one of the branches; a configuration tool having a control block disposed at one distal end of the configuration tool that is selectively engageable via the wrist, and a work tool disposed at another distal end of the configuration tool; a configuration stand providing a known reference frame for configuration of the end-effector assembly, wherein the tool changer assembly includes a first tool changer configured to engage the robot and a second tool changer configured to simultaneously engage the configuration stand; and a controller programmed to command the robot to automatically configure the end-effector assembly by adjusting at least one of the tool modules, the parallel rails, and the tool support branches using the configuration tool in response to an identified work task, and to thereafter command engagement of the wrist with the tool changer and execute the identified work task using the configured end-effector assembly. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18, 19)
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Specification