Arrangements for magnetic field sensors that act as tooth detectors

• US 9,810,519 B2
• Filed: 07/19/2013
• Issued: 11/07/2017
• Est. Priority Date: 07/19/2013
• Status: Active Grant

• Current Assignee: Allegro Microsystems Incorporated (Sanken Electric Company Limited)
• Original Assignee: Allegro Microsystems Incorporated (Sanken Electric Company Limited)
• Inventors: Taylor, William P., Scheller, P. Karl, David, Paul
• Primary Examiner(s): Nguyen, Tung X
• Assistant Examiner(s): RODAK, LEE E
• Application Number:
  US13/946,380
• Publication Number:
  US 20150022187A1
• Time in Patent Office: 1,572 Days
• Field of Search: 32420711-20726, 324244-262
• CPC Class Codes: G01B 7/146 Measuring on gear teeth
• CPC Class Codes: G01D 5/147 influenced by the movement of a third element, the position of Hall device and the source of magnetic field being fixed in respect to each other
• CPC Class Codes: G01R 33/06 using galvano-magnetic devices
• CPC Class Codes: G01R 33/07 Hall effect devices
• CPC Class Codes: G01R 33/09 Magnetoresistive devices

Abstract

A variety of magnetic field sensor arrangements provide so-called “tooth detectors” using a simple low-cost magnet.

Claims

1. A magnetic field sensor for sensing motion of a ferromagnetic object, comprising:

a substrate, comprising;

a first major surface, wherein a first dimension across the first major surface of the substrate defines a width dimension of the substrate and a second dimension across the first major surface of the substrate perpendicular to the width dimension defines a length dimension of the substrate;

first and second substrate edges at ends of the width dimension of the substrate;

a second major surface parallel to the first major surface; and

a substrate center axis perpendicular to the first and second surfaces of the substrate, wherein the magnetic field sensor further comprises;

a magnet, comprising;

a first major surface proximate to the substrate and substantially parallel to the first major surface of the substrate, wherein a first dimension across the first major surface of the magnet defines a width dimension of the magnet and a second dimension across the first major surface of the magnet perpendicular to the width dimension defines a length dimension of the magnet;

a second major surface distal from the substrate and parallel to the first major surface of the magnet; and

a magnet axis perpendicular to the first and second major surfaces of the magnet and centered within the width dimension and length dimension of the magnet, wherein the magnet axis intersects the ferromagnetic object, wherein the magnetic field sensor further comprises;

a magnetic field sensing element disposed upon the first major surface or the second major surface of the substrate and configured to generate a first magnetic field signal, wherein the magnetic field sensing element comprises a sensing element center axis perpendicular to the first surface of the substrate and passing through a center of the magnetic field sensing element, wherein the sensing element center axis is parallel to the magnet axis and parallel to the substrate center axis, wherein a first distance between the sensing element center axis and a first end of the width dimension of the magnet is substantially smaller than a second distance between the first end of the width dimension of the magnet and the magnet axis, wherein a location of the magnetic field sensing element relative to the magnet is selected to achieve the magnetic field signal having a value less than a saturation value, wherein the center of the magnetic field sensing element is disposed proximate to a first end of the width dimension of the substrate, wherein there is no magnetic field sensing element disposed with a center proximate to a second different end of the width dimension of the magnet or proximate to a second different end of the width dimension of the substrate, wherein the sensing element center axis intersects a center of rotation of the ferromagnetic object, and wherein the substrate center axis and the magnet axis are offset from the sensing element center axis.

2. The magnetic field sensor of claim 1, wherein a distance between the magnet axis and the center of the magnetic field sensing element is greater than a distance from the magnet axis and the first end of the width dimension of the magnet.

3. The magnetic field sensor of claim 1, wherein the center of the magnetic field sensing element is at or beyond the first end of the width dimension of the magnet.

4. The magnetic field sensor of claim 1, wherein the magnet has a north pole and a south pole, a line between which is parallel to the first major surface of the substrate.

5. The magnetic field sensor of claim 1, wherein the magnet has a north pole and a south pole, a line between which is perpendicular to the first major surface of the substrate.

6. The magnetic field sensor of claim 1, wherein the magnetic field sensing element comprises a Hall element.

7. The magnetic field sensor of claim 1, wherein the magnetic field sensing element comprises a magnetoresistance element.

8. The magnetic field sensor of claim 1, wherein the substrate center axis intersects the ferromagnetic object.

9. The magnetic field sensor of claim 1, wherein the magnet comprises a rectangular magnet.

10. The magnetic field sensor of claim 1, wherein the magnet consists of only one uniform material.

11. The magnetic field sensor of claim 10, wherein the magnet is comprised of a hard ferromagnetic material, and wherein the magnet does not have a core comprised of a different material.

12. The magnetic field sensor of claim 1, wherein the magnet is comprised of a hard ferromagnetic material, and wherein the magnet does not have a core comprised of a different material.

13. The magnetic field sensor of claim 1, wherein the magnet comprises magnetic particles molded within a mold compound.

14. The magnetic field sensor of claim 1, further comprising:

a leadframe over which the substrate is disposed, the leadframe comprising a plurality of leads;

a molded body encapsulating the substrate and selected parts of the leadframe; and

one or more passive electronic components disposed within the molded body and electrically coupled to at least two of the plurality of leads.

15. The magnetic field sensor of claim 1, wherein the magnetic field sensing element comprises a first type of magnetic field sensing element and a second different type of magnetic field sensing element proximate to the first type of magnetic field sensing element.

16. The magnetic field sensor of claim 1, wherein the magnetic field sensing element comprises a first magnetic field sensing element of a first type, and a second magnetic field sensing element of the first type, the second magnetic field sensing element proximate to the first magnetic field sensing element.

17. The magnetic field sensor of claim 1, further comprising an amplifier to receive and amplify a differential signal from the magnetic field sensing element.

18. The magnetic field sensor of claim 1, wherein the substrate center axis and the magnet axis do not intersect the center of rotation of the ferromagnetic object.