Universal mate-in cable interface system

• US 9,810,732 B2
• Filed: 08/29/2013
• Issued: 11/07/2017
• Est. Priority Date: 11/24/2010
• Status: Active Grant

• Current Assignee: Ziota Technology, Inc.
• Original Assignee: Ziota Technology, Inc.
• Inventors: Lussier, Alain
• Primary Examiner(s): Nguyen, Tung X
• Assistant Examiner(s): Zakaria, Akm
• Application Number:
  US14/014,320
• Publication Number:
  US 20140002101A1
• Time in Patent Office: 1,531 Days
• Field of Search: 324756, 324 66, 324755, 324538, 324539, 324537, 714727
• CPC Class Codes: G01R 1/0416 Connectors, terminals G01R1/0425 and G01R1/0433 take precedence; with measurement function for battery poles G01R31/364
• CPC Class Codes: G01R 31/08 Locating faults in cables, transmission lines, or networks
• CPC Class Codes: G01R 31/086 in power transmission or distribution networks, i.e. with interconnected conductors
• CPC Class Codes: G01R 31/66 Testing of connections, e.g. of plugs or non-disconnectable joints testing for incorrect line connections G01R31/55
• CPC Class Codes: H01R 24/20 Coupling parts carrying sockets, clips or analogous contacts and secured only to wire or cable
• CPC Class Codes: H01R 43/00 Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors of trolley lines B60M1/28
• CPC Class Codes: Y10T 29/53209 Terminal or connector

Abstract

The present document describes an assembly for connecting a test unit to a wiring harness or equipment to be tested, and a method for testing using the assembly. The assembly may comprise a test box unit, a generic mate-in interface, an intermediate mate-in interface and at least one specific mate-in interface. The intermediate mate-in interface comprises an input/output connector connected between the generic-to-intermediate connector and the intermediate-to-specific connector, for enabling at least one of inputting a signal into the intermediate mate-in interface and outputting a signal from the intermediate mate-in interface. The assembly is used for performing tests on the equipment using at least one of a device adapted for generating a signal and a device adapted for measuring at least one attribute of a signal or circuit which is/are connected to the input/output connector of the intermediate mate-in interface.

Claims

1. An intermediate mate-in interface for enabling a connection between a generic mate-in interface and a specific mate-in interface, wherein the specific mate-in interface is for connecting to harness/equipment connectors, and wherein the generic mate-in interface is for connecting to a test box unit, the intermediate mate-in interface comprising:

a generic-to-intermediate connector for connecting the generic mate-in interface to the intermediate mate-in interface;

an intermediate-to-specific connector for connecting the intermediate mate-in interface to the specific mate-in interface; and

an input/output connector connected between the generic-to-intermediate connector and the intermediate-to-specific connector, the input/output connector providing a device connection to a device distinct from the test box unit, from the generic mate-in interface, from the intermediate mate-in interface and from the specific mate-in interface, where the device connection is between the generic-to-intermediate connector and the intermediate-to-specific connector and excludes the test box unit, where the device connection is the only connection between the device and any one of the generic-to-intermediate connector and the intermediate-to-specific connector, and for enabling at least one of;

inputting a signal into the intermediate mate-in interface by the device; and

outputting a signal from the intermediate mate-in interface to the device.

2. The intermediate mate-in interface of claim 1, wherein the input/output connector is adapted for connection to the device, the device comprising a signal generator.

3. The intermediate mate-in interface of claim 1, wherein the input/output connector is adapted for connection to the device, the device being adapted for measuring at least one attribute of a signal or circuit.

4. The intermediate mate-in interface of claim 1, wherein the input/output connector comprises a plurality of contacts.

5. The intermediate mate-in interface of claim 4, wherein the plurality of contacts comprise at least one of pins, sockets, alligator clips, banana plugs, coaxial cables, optical fibers, and a connector adapted to mate with a device adapted for generating a signal or adapted for measuring at least one attribute of a signal or circuit.

6. A method of testing equipment having a harness/equipment connector for connection to a specific mate-in interface, the method comprising:

connecting a generic mate-in interface to a test box unit;

connecting an intermediate mate-in interface to the generic mate-in interface;

connecting the specific mate-in interface to the intermediate mate-in interface;

connecting the specific mate-in interface to the harness/equipment connector;

connecting to the intermediate mate-in interface at least one of a device adapted for generating a signal and a device adapted for measuring at least one attribute of a signal or circuit, the device being distinct from the test box unit, from the generic mate-in interface, from the intermediate mate-in interface and from the specific mate-in interface, and providing a device connection to the intermediate mate-in interface where the device connection is between the generic-to-intermediate connector and the intermediate-to-specific connector and excludes the test box unit, where the device connection is the only connection between the device and any one of the generic-to-intermediate connector and the intermediate-to-specific connector; and

performing tests on the equipment having a harness/equipment connector using the at least one of a device adapted for generating a signal and a device adapted for measuring at least one attribute of a signal or circuit.

7. The method of claim 6, further comprising reconfigurably assigning a portion of test contacts of a test box connector which provides the connection from the generic mate-in interface to the test box unit, wherein the assignment of the portion of test contacts is made into a specific mate-in level subset and the generic mate-in interface has a unique test box connector ID, the assigning comprising:

detecting, through the generic mate-in interface, a unique specific mate-in interface ID of the specific mate-in interface; and

determining, from the detected unique specific mate-in interface ID, an assignment of the portion of test contacts.

8. The method of claim 7, the assigning comprising;

detecting, through the generic mate-in interface, a unique intermediate mate-in interface ID of the intermediate mate-in interface; and

determining, from the detected unique intermediate mate-in interface ID, an assignment of the portion of test contacts.

9. The method of claim 8, wherein the assignment of the portion of test contacts is made into a specific mate-in level subset and the generic mate-in interface has a unique test box connector ID, the method further comprising:

detecting the unique test box connector ID; and

determining, from the detected unique test box connector ID, an assignment of the test contacts into generic level subsets wherein one of the generic level subsets comprises the specific mate-in level subset.

10. A universal mate-in interface kit for enabling a connection between a test box unit and harness/equipment connectors, the kit comprising:

a selection of at least two specific mate-in interfaces, each one of the at least two specific mate-in interfaces having, at one end, one intermediate connector, each one of the specific mate-in interfaces having their one intermediate connector connected, at an other end of a same specific mate-in interface, to at least two specific connectors for connecting to harness/equipment connectors, each one of the specific connectors being associated to only one specific mate-in interface, thereby providing a specific level one-to-many mate-in interface for each specific mate-in interface; and

a generic mate-in interface having, at one end, at least two generic connectors each for connecting to a respective one of the intermediate connectors of the at least two specific mate-in interfaces, the generic mate-in interface having, at an other end, one test box connector for connecting to the test box unit, thereby providing a generic level one-to-many mate-in interface;

wherein having two levels of one-to-many mate-in interfaces provides a greater number of specific connectors available for connecting to the harness/equipment connectors than a single level one-to-many mate-in interface.

11. The universal mate-in interface kit of claim 10, wherein the test box connector comprises contacts and each of the at least two generic connectors comprise contacts, the kit further comprising connection wires between at least some of the contacts of the test box connector and at least some of the contacts of each of the at least two generic connectors.

12. The universal mate-in interface kit of claim 10, wherein one intermediate connector has a contact configuration which is different from a contact configuration of another intermediate connector, and wherein the at least two generic connectors each have a different contact configuration for connecting to a respective one of the intermediate connectors having a matching contact configuration.

13. The universal mate-in interface kit of claim 10, wherein the test box connector has a unique test box connector ID and contacts, a portion of the contacts being reserved for communicating the unique test box connector ID and an other portion of the contacts being reconfigurably assignable.

14. The universal mate-in interface kit of claim 13, wherein upon connection of the test box connector to the test box unit, the unique test box connector ID is used in determining an assignment of the other portion of the contacts into subsets.

15. The universal mate-in interface kit of claim 14, wherein each one of the specific mate-in interfaces has a unique specific mate-in interface ID and upon connection of at least one of the specific mate-in interfaces to the generic mate-in interface, the unique specific mate-in interface ID is used in determining an assignment of the contacts in one of the subsets into further subsets.

16. The universal mate-in interface kit of claim 15, wherein the intermediate connector comprise a memory device for storing the unique specific mate-in interface ID.

17. The universal mate-in interface kit of claim 14, wherein the test box connector further comprises a memory device for storing the unique test box connector ID.