Process and system for customizing eyeglass frames

• US 9,810,927 B1
• Filed: 03/19/2015
• Issued: 11/07/2017
• Est. Priority Date: 03/19/2014
• Status: Active Grant

• Current Assignee: 3-D Frame Solutions, LLC
• Original Assignee: 3-D Frame Solutions, LLC
• Inventors: Fenton, Elvin W., Jordan, Chuck, Lehning, Jeremy
• Primary Examiner(s): Dinh, Jack
• Application Number:
  US14/662,783
• Time in Patent Office: 964 Days
• Field of Search: 351204, 351246
• CPC Class Codes: B29D 12/02 Spectacle frames constructional form G02C
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing

Abstract

A process for creating a production specification for a customized eyeglass frame for a patient includes the following steps. A library is accessed having fully parameterized standardized models for characterizing a plurality of eyeglass frame styles. The models are configured to accept a plurality of customization inputs including patient biometric data. A customized model of an eyeglass frame is then constructed by populating the fully parameterized standardized model corresponding to the eyeglass frame style selected by the patient with the customization inputs for the patient. An output is generated from the customized model, the output corresponding to the production specification for the customized eyeglass frame.

Claims

1. A process for creating a production specification for a customized eyeglass frame for a patient, the process comprising the steps of:

accessing a frame library of parameterized standardized models for characterizing a plurality of eyeglass frame styles, the models configured to accept a plurality of customization inputs, the customization inputs comprising patient biometric data;

constructing, for a patient, a customized model of an eyeglass frame by populating the parameterized standardized model corresponding to the eyeglass frame style selected by the patient with the customization inputs for the patient; and

generating an output from the customized model corresponding to the production specification for the customized eyeglass frame and transmitting the output to a generative fabrication process for fabricating the customized eyeglass frame.

2. The process of claim 1, wherein the customization input further comprises ornamental data selected from the group consisting of color, etching or embossing of letters and/or designs, and cavities for insertion of bling.

3. The process of claim 1, wherein the patient biometric data includes bridge width, lens width, lens height, and temple length.

4. The process of claim 1, wherein the step of generating an output includes separating the customized model into individual parts and arranging the individual parts in a flattened configuration to form the production specification for the customized eyeglass frame.

5. The process of claim 1, further comprising the step of generating the customized eyeglass frame using the generative fabrication process.

6. The process of claim 5, wherein the generative fabrication process is selected from the group consisting of stereolithography, fused layer modeling, layer laminate manufacturing, 3-D printing, and laser sintering.

7. The process of claim 5, wherein the generative fabrication process comprises 3-D printing.

8. The process of claim 7, further comprising storing the customization inputs for a patient such that part of the customized eyeglass frame can be duplicated.

9. The process of claim 7, wherein the patient biometric data is obtained at the same location as the 3-D printing process.

10. The process of claim 7, wherein the biometric data of the patient is received from a location remote from the 3-D printing process.

11. The process of claim 10, further comprising creating and transmitting to the patient a real-time video showing the step of generating the customized eyeglass frame.

12. A process for making a customized eyeglass frame, the method comprising:

measure a patient'"'"'s biometric data, the biometric data comprising bridge width, lens width, lens height, and temple length, and saving the biometric data in a patient library;

retrieving from a frame library, a parameterized standardized model for characterizing an eyeglass frame selected by the patient;

combining the patient biometric measurements with the parameterized standardized model for the eyeglass frame selected by the patient to construct a customized model of the eyeglass frame; and

generating a production specification from the customized model of the eyeglass frame and outputting the production specification to a 3-D printer.

13. The process claim 12, further comprising generating the customized eyeglass frame using the 3-D printer.

14. The process of claim 12, further comprising calculating pantoscopic tilt from the biometric data taken of the patient and the retrieved parameterized standardized model for characterizing the eyeglass frame selected by the patient.

15. The process of claim 12, further comprising incorporating one or more patient-selected options into the customized model.