Seal and seal system for a layered device

• US 9,810,963 B2
• Filed: 03/06/2014
• Issued: 11/07/2017
• Est. Priority Date: 03/07/2013
• Status: Active Grant

• Current Assignee: Solutia Canada, Inc. (Eastman Chemical Company)
• Original Assignee: Switch Materials, Inc.
• Inventors: Gauthier, Simon James, Koutsandreas, Andrew, Lam, Duhane, Sargent, Jonathan Ross, Von Hahn, Peter Alexander
• Primary Examiner(s): TRA, TUYEN Q
• Application Number:
  US14/773,698
• Publication Number:
  US 20160033841A1
• Time in Patent Office: 1,342 Days
• Field of Search: 359265-275, 359245, 345105, 345107
• CPC Class Codes: B23K 2103/172 wherein at least one of the layers is non-metallic
• CPC Class Codes: B23K 2103/50 Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
• CPC Class Codes: B23K 26/38 by boring or cutting
• CPC Class Codes: B23K 26/402 involving non-metallic material, e.g. isolators
• CPC Class Codes: G02F 1/1339 Gaskets; Spacers; Sealing of cells
• CPC Class Codes: G02F 1/161 Gaskets; Spacers; Sealing of cells; Filling or closing of cells
• CPC Class Codes: G02F 2201/50 Protective arrangements
• CPC Class Codes: G02F 2201/506 Repairing, e.g. with redundant arrangement against defective part

Abstract

The disclosure provides, in part a seal system for sealing a film. The disclosure further provides, in part, a sealed film comprising a first and a second substrate; a first and a second electrode disposed on the surface of at least one of the substrates; a switching material disposed between the first and second substrates; a first seal and a second seal; the first seal disposed along an edge of the switching material, separating the switching material from the second seal.

Claims

1. A sealed film comprising:

a first and a second substrate, wherein the first and the second substrates are in an offset relationship so as to define an offset area of at least one of the first and second substrates;

a first and a second electrode disposed on the surface of at least one of the substrates;

a switching material disposed between the first and second substrates;

a first seal and a second seal, the first seal disposed along an edge of the switching material, separating the switching material from the second seal, wherein the second seal is disposed upon the offset area of the at least one of the first and second substrates.

2. The sealed film according to claim 1 wherein the switching material is in contact with the first and second electrodes.

3. The sealed film according to claim 1 wherein the first seal is disposed upon the offset area of the at least one of the first and second substrates.

4. The sealed film according to claim 1 wherein the first substrate is offset along at least two adjacent edges relative to the second substrate.

5. The sealed film according to claim 1 wherein the first and second electrodes comprise a transparent conductive metal oxide.

6. The sealed film according to claim 1 wherein the first seal contacts the first electrode, the second electrode, or the first electrode and the second electrode.

7. The sealed film according to claim 1 further comprising a first pair of electrical connectors.

8. The sealed film according to claim 7 further comprising a second pair of electrical connectors.

9. The sealed film according to claim 7 or claim 8 wherein the electrical connectors are encapsulated with the second seal.

10. The sealed film according to claim 1 wherein the first seal, the second seal, or the first and second seal, independently comprise an elastomeric material, the elastomeric material preferably being silicone rubber, natural rubber or synthetic rubber.

11. The sealed film according to claim 1 wherein the first seal, the second seal or the first and the second seal independently comprise a thermoplastic polymer, a thermoset polymer, or a thermoplastic polymer and a thermoset polymer.

12. The sealed film according to claim 1 wherein the first seal is non-reactive with the switching material.

13. The sealed film according to claim 1 wherein the first seal is substantially non-absorbing of the switching material or a component of the switching material.

14. The sealed film according to claim 1 wherein the first seal, the second seal, or the first seal and the second seal, is gas-impermeable or water-impermeable.

15. The sealed film according to claim 1 wherein the first seal, the second seal, or the first seal and the second seal, is electrically insulating.

16. The sealed film according to claim 1 wherein the film is a lens-shaped film, comprising a cutout section and a nose bridge section.

17. A method for sealing a switchable film comprising:

a. providing a switchable film comprising a first and a second substrate, wherein the first and the second substrates are provided in an offset relationship so as to define an offset area of at least one of the first and second substrates, with a first and a second electrode disposed on the surface of at least one of the substrates, and a switching material disposed between the first and second substrates;

b. disposing a first seal in contact with an electrode and adjacent to the switching material; and

c. disposing a second seal adjacent to the first seal, wherein the second seal is disposed upon the offset area of the at least one of the first and second substrates.

18. A laminated glass comprising:

a first substrate and a second substrate, wherein the first and the second substrates are in an offset relationship so as to define an offset area of at least one of the first and second substrates;

a first electrode and a second electrode disposed upon the first substrate, the second substrate, or the first substrate and the second substrate;

a layer of switching material disposed between the first and the second substrates and in contact with the first and the second electrodes;

an electrical connector for electrically connecting the first and the second electrodes to a power source;

a first seal contacting an edge of the layer of switching material; and

a second seal disposed upon the offset area of the at least one of the first and second substrates.