Apparatus and method for analyzing a control network

• US 9,811,072 B2
• Filed: 10/09/2014
• Issued: 11/07/2017
• Est. Priority Date: 10/09/2014
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Hermans, Matthew A, Zaccaria, Joseph, Spangler, Raymond
• Primary Examiner(s): Nano, Sargon
• Assistant Examiner(s): MENDAYE, KIDEST H
• Application Number:
  US14/510,797
• Publication Number:
  US 20160105337A1
• Time in Patent Office: 1,125 Days
• CPC Class Codes: G05B 19/05 Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
• CPC Class Codes: G05B 19/4186 by protocol, e.g. MAP, TOP
• CPC Class Codes: H04L 41/085 Retrieval of network configuration; Tracking network configuration history
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

Aspects of the present invention provide isolating and applying a common protocol which may be used by multiple devices across multiple network levels to analyze an entire system of control networks. A generic message may be sent individually to targeted addresses across a network level. If a response is received from a device at a targeted address, such as within a timeout period, a specific message customized to the individual device may be sent to extract further detail about the device, including its connectivity to other devices and networks. The system may continue automatically until resource utilization of the entire system is determined to thereby provide diagnostic and reliability services.

Claims

1. A system for analyzing a control network comprising:

a library data structure relating messages to a plurality of device types;

a communication interface for communicating with a first level device in a first level control network; and

an electronic processor executing a program stored in a non-transitory computer-readable storage medium to;

(a) send a first communication to a target location in the first level control network via the communication interface, wherein the first communication includes a message configured to be processed by any of the device types, and wherein the first communication directs a first level device to provide information for identifying its device type;

(b) receive a response via the communication interface from the first level device at the target location, wherein the response provides information identifying its device type; and

(c) send a second communication to the first level device via the communication interface,

wherein, based on the library data structure, the second communication includes a message specific to the identified device type and configured to be processed by a subset of the device types that includes the identified device type, and

wherein the second communication including the message specific to the identified device type directs the first level device to provide a data value identifying a connection by the first level device for communicating with a second level device in a second level control network;

(d) send a third communication to a target location in the second level control network, wherein the third communication is sent via the first level device,

wherein the third communication is configured to be processed by any of the device types, and wherein the third communication directs a second level device in the second level control network to provide information for identifying its device type; and

(e) sending a fourth communication to the second level device, wherein the fourth communication includes a message configured to be processed by a subset of the device types which includes the identified device type for the second level device.

2. The system of claim 1, wherein the first level control network is a ControlNet, DeviceNet, EtherNet/IP or SERCOS network type, and the second level control network is a control network type different than the first level network.

3. The system of claim 1, wherein the first communication is a unicast message.

4. The system of claim 1, wherein the first communication is a CIP explicit message.

5. The system of claim 4, wherein a CIP Connection ID is established upon receipt of the response and the second communication is sent using the CIP Connection ID.

6. The system of claim 4, wherein the information identifying the device type corresponds to a CIP identity object attribute comprising at least one of a vendor ID, a device type, a product code, a serial number and a product name.

7. The system of claim 4, wherein the library data structure relates Add-On Instructions to CIP device types.

8. The system of claim 6, wherein the second communication comprises an Add-On Instruction specific to the identified device type.

9. The system of claim 1, wherein the target location corresponds to at least one of an IP address, a node address and a MAC address.

10. The system of claim 9, wherein the information identifying the device type is stored as a tag in a local database.

11. The system of claim 1, wherein the second communication further directs the first level device to provide at least one of a physical location, a firmware revision number, a serial number, a node number, a slot number and a fault flag.

12. The system of claim 1, wherein the system is a Programmable Logic Controller (PLC).

13. A method of analyzing a control network using a library data structure relating messages to a plurality of device types, the method comprising:

(a) sending a first communication to a target location in a control network via a communication interface, wherein the first communication includes a message configured to be processed by any of the device types, and wherein the first communication directs a first level device to provide information for identifying its device type;

(b) receiving a response via the communication interface from the first level device at the target location, wherein the response provides information identifying its device type;

(c) sending a second communication to the first level device via the communication interface,

wherein, based on the library data structure, the second communication includes a message specific to the identified device type and configured to be processed by a subset of the device types which includes the identified device type, and

wherein the second communication including the message specific to the identified device type directs the first level device to provide a data value identifying a connection by the first level device for communicating with a second level device in a second level control network;

(d) sending a third communication to a target location in the second level control network, wherein the third communication is sent via the first level device,

wherein the third communication is configured to be processed by any of the device types, and wherein the third communication directs a second level device in the second level control network to provide information for identifying its device type; and

(e) sending a fourth communication to the second level device, wherein the fourth communication includes a message configured to be processed by a subset of the device types which includes the identified device type for the second level device.

14. The method of claim 13, further comprising sending an Add-On Instruction specific to the identified device type as part of the second communication.

15. The method of claim 13, further comprising establishing a CIP Connection ID and sending the second communication via the CIP Connection ID.