Light assembly for providing substantially uniform illumination

• US 9,812,043 B2
• Filed: 02/24/2015
• Issued: 11/07/2017
• Est. Priority Date: 07/30/2012
• Status: Active Grant

• Current Assignee: Ultravision Technologies, LLC (Ultravision International Inc.)
• Original Assignee: Ultravision Technologies, LLC (Ultravision International Inc.)
• Inventors: Auyeung, David Siucheong, Hall, William Y., Magarill, Simon
• Primary Examiner(s): Gyllstrom, Bryon T
• Assistant Examiner(s): Endo, James
• Application Number:
  US14/630,500
• Publication Number:
  US 20150167923A1
• Time in Patent Office: 987 Days
• Field of Search: 362522, 362309, 362334, 362335, 362336, 362337, 362338, 362340, 362332, 362311, 362331, 362333, 257 98, 257100
• CPC Class Codes: F21K 9/60 Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
• CPC Class Codes: F21S 6/006 for direct lighting only, e.g. task lighting
• CPC Class Codes: F21V 19/003 Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
• CPC Class Codes: F21V 21/26 Pivoted arms
• CPC Class Codes: F21V 23/002 Arrangements of cables or conductors inside a lighting device, e.g. means for guiding along parts of the housing or in a pivoting arm
• CPC Class Codes: F21V 29/00 Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems lighting fixtures combined with outlets for air-treatment systems F24F13/078
• CPC Class Codes: F21V 29/15 Thermal insulation
• CPC Class Codes: F21V 29/503 of light sources cooling arrangements structurally associated with gas-discharge or vapour-discharge lamps H01J61/52; cooling arrangements structurally associated with electric incandescent lamps H01K1/58; cooling arrangements structurally associated with light-emitting diodes H01L33/64
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 29/74 with fins or blades
• CPC Class Codes: F21V 29/745 the fins or blades being planar and inclined with respect to the joining surface from which the fins or blades extend
• CPC Class Codes: F21V 29/76 with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
• CPC Class Codes: F21V 29/763 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: F21V 29/89 Metals
• CPC Class Codes: F21V 31/00 Gas-tight or water-tight arrangements
• CPC Class Codes: F21V 31/005 Sealing arrangements therefor
• CPC Class Codes: F21V 33/00 Structural combinations of lighting devices with other articles, not otherwise provided for
• CPC Class Codes: F21V 5/007 Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane combination of two or more refractors F21V5/008
• CPC Class Codes: F21W 2131/10 Outdoor lighting
• CPC Class Codes: F21W 2131/40 : Lighting for industrial, commercial, recreational or military use
• CPC Class Codes: F21Y 2105/10 : comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2105/12 : characterised by the geometrical disposition of the light-generating elements, e.g. arranging light-generating elements in differing patterns or densities
• CPC Class Codes: F21Y 2105/16 : square or rectangular, e.g. for light panels
• CPC Class Codes: F21Y 2115/10 : Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0014 : at least one surface having optical power
• CPC Class Codes: G02B 19/0028 : refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 : the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02B 19/0066 : in the form of an LED array
• CPC Class Codes: G09F 13/02 : Signs, boards, or panels, illuminated by artificial light sources positioned in front of the insignia
• CPC Class Codes: G09F 13/22 : electroluminescent electroluminescent light sources per se H05B33/00
• CPC Class Codes: G09F 15/00 : Boards, hoardings, pillars, or like structures for notices, placards, posters, or the like
• CPC Class Codes: G09F 15/0037 : supported by a post
• CPC Class Codes: G09F 15/005 : for orientation or public information
• CPC Class Codes: G09F 2013/222 : with LEDs

Abstract

A lighting assembly can be used for illuminating a predetermined area. The assembly includes a number of LEDs directed toward the predetermined area and a number of lenses. Each lens is disposed over only one associated LED and is configured to direct light from that LED toward the predetermined area, such that the light from each lens is directed across the entire predetermined area. The light intensity from each lens is substantially uniform across the entire predetermined area.

Claims

1. A method of illuminating visual media content on a billboard display surface using a first lighting unit and a second lighting unit that each include a circuit board, a plurality of LEDs arranged on the circuit board, and a plurality of optical elements, wherein each optical element of the plurality of optical elements of the first and second lighting units overlies a respective one of the LEDs of the first and second lighting units, and wherein each optical element of the plurality of optical elements of the first and second lighting units is configured to redirect light from the respective one of the LEDs, the method comprising the steps of:

directing light from the first lighting unit toward a portion of the billboard display surface that extends from an edge of the billboard display surface, wherein the light from the first lighting unit is directed across the entire portion of the billboard display surface and wherein if one or more LEDs of the plurality of LEDs of the first lighting unit fails, remaining LEDs of the plurality of LEDs of the first lighting unit still illuminate the entire portion of the billboard so that all of the visual media content on the portion of the billboard display surface is visible without any additional light; and

at the same time, directing light from the second lighting unit toward the portion of the billboard display surface such that the light from the second lighting unit is directed across the entire portion of the billboard display surface, wherein if one or more LEDs of the plurality of LEDs of the second lighting unit fails, remaining LEDs of the plurality of LEDs of the second lighting unit still illuminate the entire portion of the billboard so that all of the visual media content on the portion of the billboard display surface is visible without any additional light;

wherein each optical element of the plurality of optical elements comprises;

a first outer boundary, a second outer boundary opposite the first outer boundary, a third outer boundary connecting the first outer boundary and the second outer boundary, a fourth outer boundary opposite the third outer boundary, and a central region halfway between the first outer boundary and the second outer boundary;

a first element with a convex outer surface extending from the first outer boundary toward the central region and having a peak located between the central region and the first outer boundary, the peak being spaced from the central region, the peak of the first element being vertically spaced from the circuit board on which the respective LED is arranged by a first distance;

a second element with a convex outer surface extending from the second outer boundary toward the central region and having a peak located between the central region and the second outer boundary, the peak being spaced from the central region, the peak of the second element being vertically spaced from the circuit board on which the respective LED is arranged by a second distance, wherein a portion of the convex outer surface of the first element intersects with a portion of the convex outer surface of the second element at an angle in a region between the first element and the second element;

a third element disposed between the third outer boundary and a region halfway between the third outer boundary and the fourth outer boundary, wherein the third element has a peak that is vertically spaced from the circuit board on which the respective LED is arranged by a third distance that is greater than the first distance and is greater than the second distance; and

a fourth element positioned proximate the respective LED, wherein the first, second and third elements are positioned above the fourth element, the fourth element having a first boundary enclosing a first surface adjacent the respective LED and a second boundary enclosing a second surface adjacent the first, second and third elements, the first boundary being smaller than the second boundary.

2. The method of claim 1, wherein the portion of the billboard display surface extends from a left edge of the billboard display surface to a right edge of the billboard display surface so that all of the billboard display surface is illuminated by only the first and second lighting units without any additional lighting unit.

3. The method of claim 1, wherein the method further comprises the steps of illuminating the billboard display surface using a third lighting unit and a fourth lighting unit that each include a circuit board, a plurality of LEDs arranged on the circuit board of the third and fourth lighting units, and a plurality of optical elements, each optical element of the plurality of optical elements of the third and fourth lighting units overlying a respective one of the LEDs of the third and fourth lighting units, wherein each optical element comprises a first element, a second element and a third element that are configured to redirect light from the respective one of the LEDs, the method further comprising the steps of:

at the same time as directing the light from the first and second lighting units, directing light from the third lighting unit toward a second portion of the billboard display surface such that the light from the third lighting unit is directed across the entire second portion of the billboard display surface; and

at the same time, directing light from the fourth lighting unit toward the second portion of the billboard display surface such that the light from the fourth lighting unit is directed across the entire second portion of the billboard display surface, wherein visual media content on the second portion of the display surface is visible without any additional light.

4. The method of claim 3, wherein the portion of the billboard display surface and the second portion of the billboard display surface extend from a left edge of the billboard display surface to a right edge of the billboard display surface so that all of the billboard display surface is illuminated using only light from the first, second, third and fourth lighting units.

5. The method of claim 1, wherein the method further comprises the steps of illuminating the billboard display surface using a third lighting unit, a fourth lighting unit, a fifth lighting unit, and a sixth lighting unit, each of the third, fourth, fifth and sixth lighting units including a circuit board, a plurality of LEDs arranged on the circuit board of the third, fourth, fifth and sixth lighting units, and a plurality of optical elements, each optical element of the plurality of optical elements of the third, fourth, fifth and sixth lighting units overlying a respective one of the LEDs of the third, fourth, fifth and sixth lighting units, wherein each optical element comprises a first element, a second element and a third element that are configured to redirect light from the respective one of the LEDs, the method comprising:

at the same time as directing the light from the first and second lighting units, directing light from the third lighting unit toward the billboard display surface;

at the same time, directing light from the fourth lighting unit toward the billboard display surface;

at the same time, directing light from the fifth lighting unit toward the billboard display surface; and

at the same time, directing light from the sixth lighting unit toward the billboard display surface; and

wherein all of the billboard display surface is illuminated only from the light from the first, second, third, fourth, fifth and sixth lighting units.

6. The method of claim 1, wherein the method further comprises the steps of illuminating the billboard display surface using a third lighting unit that includes a circuit board, a plurality of LEDs arranged on the circuit board of the third lighting unit, and a plurality of optical elements, each optical element of the plurality of optical elements of the third lighting unit overlying a respective one of the LEDs of the third lighting unit, wherein each optical element comprises a first element, a second element and a third element that are configured to redirect light from the respective one of the LEDs, the method further comprising:

at the same time as directing the light from the first and second lighting units, directing light from the third lighting unit toward the portion of the billboard display surface such that the light from the third lighting unit is directed across the entire portion of the billboard display surface.

7. The method of claim 6, wherein the method further comprises the steps of illuminating the billboard display surface using a fourth lighting unit, a fifth lighting unit, and a sixth lighting unit, each of the fourth, fifth, and sixth lighting units including a circuit board, a plurality of LEDs arranged on the circuit board of the fourth, fifth, and sixth lighting units, and a plurality of optical elements, each optical element of the plurality of optical elements of the fourth, fifth, and sixth lighting units overlying respective one of the LEDs of the fourth, fifth, and sixth lighting units, wherein each optical element comprises a first element, a second element and a third element that are configured to redirect light from the respective one of the LEDs, the method comprising the steps of:

at the same time as directing the light from the first and second lighting units, directing light from the fourth lighting unit toward a second portion of the billboard display surface such that the light from the fourth lighting unit is directed across the entire second portion of the billboard display surface;

at the same time, directing light from the fifth lighting unit toward the second portion of the billboard display surface such that the light from the fifth lighting unit is directed across the entire second portion of the billboard display surface; and

at the same time, directing light from the sixth lighting unit toward the second portion of the billboard display surface such that the light from the fifth lighting unit is directed across the entire second portion of the billboard display surface, wherein the portion of the billboard display surface and the second portion of the billboard display surface are illuminated with only the first, second, third, fourth, fifth, and sixth lighting units.

8. The method of claim 7, wherein the portion of the billboard display surface and the second portion of the billboard display surface extend from a left edge of the billboard display surface to a right edge of the billboard display surface and from a top edge to a bottom edge of the billboard display surface so that all of the billboard display surface is illuminated.

9. The method of claim 8, wherein a distance along the top edge of the billboard display surface from the left edge to the right edge is 48 feet and wherein a distance along the right edge of the billboard display surface from the top edge to the bottom edge is 14 feet.

10. The method of claim 1, wherein each of the plurality of optical elements of the first lighting unit and of the second lighting unit are substantially the same.

11. The method of claim 1, wherein the entire portion of the billboard is evenly illuminated even when multiple LEDs of the first lighting unit or the second lighting unit provide no illumination.

12. The method of claim 1, wherein the LEDs are arranged in a plurality of rows, the LEDs being arranged such that overlapping light from adjacent LEDs does not create interference patterns that result in dead spots on the billboard display surface.

13. The method of claim 1, wherein each of the plurality of optical elements of the first lighting unit and of the second lighting unit further comprises a fourth element disposed between the respective circuit board and the first, second and third elements, wherein the first, second and third elements join the fourth element at an interface, wherein the fourth element has a curved surface above the LED.

14. The method of claim 1, wherein the first lighting unit and the second lighting unit each further comprise a heat sink and wherein, for each of the first and second lighting units:

the circuit board is substantially planar;

the plurality LEDs are arranged in a plurality of rows on a first surface of the circuit board, the rows extending along a longitudinal axis of the circuit board;

the heat sink is arranged on a second surface of the circuit board so that each LED is spaced from the heat sink by the circuit board;

the heat sink comprises a first section substantially parallel to the second surface of the circuit board and a plurality of fins extending away from the first section and substantially perpendicular thereto, a longitudinal axis of each fin being substantially perpendicular to the longitudinal axis of the circuit board; and

wherein the method further comprises extracting heat generated while illuminating the visual content, the heat being extracted from the plurality LEDs using the heat sink.

15. A method of illuminating a billboard display surface using a first lighting assembly and a second lighting assembly that each include a plurality of LEDs and a plurality of optical elements, each optical element overlying a respective one of the LEDs, the billboard display surface being divided into only a first portion and a non-overlapping second portion, the method comprising the steps of:

directing light from the first lighting assembly toward the first portion of the billboard display surface such that the light from the first lighting assembly is directed across the entire first portion of the billboard display surface; and

at the same time, directing light from the second lighting assembly toward the second portion of the billboard display surface such that the light from the second lighting assembly is directed across the entire second portion of the billboard display surface;

wherein when all LEDs of the first lighting assembly are operating, the entire first portion of the billboard display surface is illuminated with an illumination level and a uniformity, and wherein failure of one or more LEDs of the first lighting assembly will cause the illumination level of light impinging the first portion of the billboard display surface to decrease while the uniformity of light impinging the first portion of the billboard display surface remains substantially the same; and

wherein when all LEDs of the second lighting assembly are operating, the entire second portion of the billboard display surface is illuminated with an illumination level and a uniformity, and wherein failure of one or more LEDs of the second lighting assembly will cause the illumination level of light impinging the second portion of the billboard display surface to decrease while the uniformity of light impinging the second portion of the billboard display surface remains substantially the same

wherein each optical element of the plurality of optical elements comprises;

a first outer boundary, a second outer boundary opposite the first outer boundary, a third outer boundary connecting the first outer boundary and the second outer boundary, a fourth outer boundary opposite the third outer boundary, and a central region halfway between the first outer boundary and the second outer boundary;

a first element with a convex outer surface extending from the first outer boundary toward the central region and having a peak located between the central region and the first outer boundary, the peak being spaced from the central region, the peak of the first element being vertically spaced from a circuit board on which the respective LED is arranged by a first distance;

a second element with a convex outer surface extending from the second outer boundary toward the central region and having a peak located between the central region and the second outer boundary, the peak being spaced from the central region, the peak of the second element being vertically spaced from the circuit board on which the respective LED is arranged by a second distance, wherein a portion of the convex outer surface of the first element intersects with a portion of the convex outer surface of the second element at an angle in a region between the first element and the second element;

a third element disposed between the third outer boundary and a region halfway between the third outer boundary and the fourth outer boundary, wherein the third element has a peak that is vertically spaced from the circuit board on which the respective LED is arranged by a third distance that is greater than the first distance and is greater than the second distance; and

a fourth element positioned proximate the respective LED, wherein the first, second and third elements are positioned above the fourth element, the fourth element having a first boundary enclosing a first surface adjacent the respective LED and a second boundary enclosing a second surface adjacent the first, second and third elements, the first boundary being smaller than the second boundary.

16. The method of claim 15, wherein the first lighting assembly comprises a first lighting unit and wherein the second lighting assembly comprises a second lighting unit;

wherein the first lighting unit comprises a first group of the plurality of LEDs arranged on a first circuit board; and

wherein the second lighting unit comprises a second group of the plurality of LEDs arranged on a second circuit board.

17. The method of claim 15, wherein the first lighting assembly comprises a first lighting unit and a second lighting unit, and wherein the second lighting assembly comprises a third lighting unit and a fourth lighting unit;

wherein the first lighting unit comprises a first group of the plurality of LEDs arranged on a first circuit board;

wherein the second lighting unit comprises a second group of the plurality of LEDs arranged on a second circuit board;

wherein the third lighting unit comprises a third group of the plurality of LEDs arranged on a third circuit board; and

wherein the fourth lighting unit comprises a fourth group of the plurality of LEDs arranged on a fourth circuit board.

18. The method of claim 15, wherein the first lighting assembly comprises a first lighting unit, a second lighting unit, and a third lighting unit and wherein the second lighting assembly comprises a fourth lighting unit, a fifth lighting unit and a sixth lighting unit;

wherein the first lighting unit comprises a first group of the plurality of LEDs arranged on a first circuit board;

wherein the second lighting unit comprises a second group of the plurality of LEDs arranged on a second circuit board;

wherein the third lighting unit comprises a third group of the plurality of LEDs arranged on a third circuit board;

wherein the fourth lighting unit comprises a fourth group of the plurality of LEDs arranged on a fourth circuit board;

wherein the fifth lighting unit comprises a fifth group of the plurality of LEDs arranged on a fifth circuit board; and

wherein the sixth lighting unit comprises a sixth group of the plurality of LEDs arranged on a sixth circuit board.

19. The method of claim 15, wherein the optical elements of the first lighting assembly and of the second lighting assembly are substantially the same.

20. The method of claim 15, wherein the LEDs are arranged in a plurality of rows, the LEDs being arranged such that overlapping light from adjacent LEDs does not create interference patterns that result in dead spots on the billboard display surface.

21. The method of claim 15, wherein the first lighting assembly further comprises a heat sink;

wherein the circuit board is substantially planar;

wherein the plurality LEDs are arranged in a plurality of rows on a first surface of the circuit board, the rows extending along a longitudinal axis of the circuit board;

wherein the heat sink is arranged on a second surface of the circuit board so that each LED is spaced from the heat sink by the circuit board;

wherein the heat sink comprises a first section substantially parallel to the second surface of the circuit board and a plurality of fins extending away from the first section and substantially perpendicular thereto, a longitudinal axis of each fin being substantially perpendicular to the longitudinal axis of the circuit board; and

wherein the method further comprises extracting heat generated while illuminating the billboard display surface, the heat being extracted from the plurality LEDs using the heat sink.

22. A method of illuminating a billboard, the method comprising the steps of:

illuminating a first portion of a display surface of the billboard using a first lighting assembly, the display surface having a width of forty-eight feet, the first lighting assembly including a plurality of LEDs and a plurality of optical elements proximate the plurality of LEDs so as to direct light across the first portion of the display surface; and

illuminating a second portion of the display surface of the billboard using a second lighting assembly, the second lighting assembly including a second plurality of LEDs and a second plurality of optical elements proximate the second plurality of LEDs so as to direct light across the second portion of the display surface;

wherein the first portion and the second portion comprise all of the display surface of the billboard;

wherein the first lighting assembly and the second lighting assembly are laterally spaced along a single edge of the display surface;

wherein all of the display surface is illuminated using only the first lighting assembly and the second lighting assembly without any additional lighting assembly;

wherein when all LEDs of the first lighting assembly are operating, the entire first portion of the billboard display surface is illuminated with an illumination level and a uniformity, and wherein failure of one or more LEDs of the first lighting assembly will cause the illumination level of light impinging the first portion of the billboard display surface to decrease while the uniformity of light impinging the first portion of the billboard display surface remains substantially the same; and

wherein when all LEDs of the second lighting assembly are operating, the entire second portion of the billboard display surface is illuminated with an illumination level and a uniformity, and wherein failure of one or more LEDs of the second lighting assembly will cause the illumination level of light impinging the second portion of the billboard display surface to decrease while the uniformity of light impinging the second portion of the billboard display surface remains substantially the same

wherein each optical element of the plurality of optical elements comprises;

a first outer boundary, a second outer boundary opposite the first outer boundary, a third outer boundary connecting the first outer boundary and the second outer boundary, a fourth outer boundary opposite the third outer boundary, and a central region halfway between the first outer boundary and the second outer boundary;

a first element with a convex outer surface extending from the first outer boundary toward the central region and having a peak located between the central region and the first outer boundary, the peak being spaced from the central region, the peak of the first element being vertically spaced from a circuit board on which the respective LED is arranged by a first distance;

a second element with a convex outer surface extending from the second outer boundary toward the central region and having a peak located between the central region and the second outer boundary, the peak being spaced from the central region, the peak of the second element being vertically spaced from the circuit board on which the respective LED is arranged by a second distance, wherein a portion of the convex outer surface of the first element intersects with a portion of the convex outer surface of the second element at an angle in a region between the first element and the second element;

a third element disposed between the third outer boundary and a region halfway between the third outer boundary and the fourth outer boundary, wherein the third element has a peak that is vertically spaced from the circuit board on which the respective LED is arranged by a third distance that is greater than the first distance and is greater than the second distance; and

a fourth element positioned proximate the respective LED, wherein the first, second and third elements are positioned above the fourth element, the fourth element having a first boundary enclosing a first surface adjacent the respective LED and a second boundary enclosing a second surface adjacent the first, second and third elements, the first boundary being smaller than the second boundary.

23. The method of claim 22, wherein the circuit board of the first lighting assembly comprises a planar substrate upon which one of the LEDs are attached.

24. The method of claim 23, wherein the plurality of optical elements are arranged in only two rows on each optical panel, each optical element overlying only one LED.

25. The method of claim 23, wherein the LEDs are arranged such that overlapping light from adjacent LEDs does not create interference patterns that result in dead spots on the billboard display surface.

26. The method of claim 22, wherein the first lighting assembly further comprises a heat sink;

wherein the circuit board is substantially planar;

wherein the plurality LEDs are arranged in a plurality of rows on a first surface of the circuit board, the rows extending along a longitudinal axis of the circuit board;

wherein the heat sink is arranged on a second surface of the circuit board so that each LED is spaced from the heat sink by the circuit board;

wherein the heat sink comprises a first section substantially parallel to the second surface of the circuit board and a plurality of fins extending away from the first section and substantially perpendicular thereto, a longitudinal axis of each fin being substantially perpendicular to the longitudinal axis of the circuit board; and

wherein the method further comprises extracting heat generated while illuminating the billboard, the heat being extracted from the plurality LEDs using the heat sink.