Composite sheet for shielding magnetic field and electromagnetic wave, and antenna module comprising same

• US 9,812,774 B2
• Filed: 03/05/2014
• Issued: 11/07/2017
• Est. Priority Date: 03/05/2013
• Status: Active Grant

• Current Assignee: Amosense Co., Ltd.
• Original Assignee: Amosense Co., Ltd.
• Inventors: Jang, Kil Jae, Lee, Dong Hoon, Kim, Ki Chul
• Primary Examiner(s): Bernatz, Kevin M
• Application Number:
  US14/772,431
• Publication Number:
  US 20160064814A1
• Time in Patent Office: 1,343 Days
• Field of Search: None
• CPC Class Codes: H01F 1/18 with insulating coating
• CPC Class Codes: H01F 1/34 non-metallic substances, e.g. ferrites
• CPC Class Codes: H01Q 1/521 reducing the coupling between adjacent antennas
• CPC Class Codes: H01Q 1/526 Electromagnetic shields
• CPC Class Codes: H01Q 7/04 Screened antennas H01Q7/02, H01Q7/06 take precedence
• CPC Class Codes: H02J 50/005 Mechanical details of housing or structure aiming to accommodate the power transfer means, e.g. mechanical integration of coils, antennas or transducers into emitting or receiving devices
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: H04B 5/26 using coils
• CPC Class Codes: H04B 5/79 for data transfer in combination with power transfer
• CPC Class Codes: H05K 9/0075 Magnetic shielding materials
• CPC Class Codes: Y10T 428/32 Composite [nonstructural laminate] of inorganic material having metal-compound-containing layer and having defined magnetic layer

Abstract

Provided are a composite sheet for shielding a magnetic field and an electromagnetic wave, and an antenna module using the same, which can block influence of a magnetic field on a main body and a battery of a mobile terminal block device, and the like, and simultaneously shield an electromagnetic wave, by significantly reducing a loss due to an eddy current by flaking an amorphous ribbon sheet. The composite sheet includes: a magnetic sheet; and a conductor sheet stacked on the magnetic sheet for shielding an electromagnetic wave and radiating heat. The magnetic sheet includes: an amorphous ribbon sheet which is thermally treated, flaked, and then separated into a plurality of fine pieces; a protective film bonded to one side surface of the amorphous ribbon sheet; and an adhesive tape bonded to the other side surface of the amorphous ribbon sheet.

Claims

1. A composite sheet for shielding a magnetic field and an electromagnetic wave, the composite sheet comprising:

a magnetic sheet for shielding a magnetic field; and

a conductor sheet for shielding an electromagnetic wave and radiating heat,

wherein the magnetic sheet comprises;

a ribbon sheet which is formed of an amorphous alloy or a nanocrystallized alloy and is separated into a plurality of pieces having gaps between the pieces;

a protective film bonded to one side surface of the ribbon sheet; and

an adhesive tape bonded to the other side surface of the ribbon sheet,

wherein the conductor sheet is stacked on either the protective film or the adhesive tape, and

wherein the protective film includes a first adhesive, the adhesive tape includes a second adhesive, and a portion of the first adhesive and a portion of the second adhesive are filled in the gaps.

2. The composite sheet according to claim 1, wherein the ribbon sheet includes a number of ribbon sheets which are stacked.

3. The composite sheet according to claim 1, wherein the conductor sheet is adhered to the protective film by an acrylic adhesive or a double-sided tape, the acrylic adhesive comprising an Ag powder or a Ni powder in a range of 10 to 30 volume % with respect to a total volume of the acrylic adhesive.

4. The composite sheet according to claim 1, wherein the conductor sheet is made of a metal foil or a metal film.

11. An antenna module comprising:

an NFC (Near Field Communication) antenna made of a loop antenna on a substrate for transmitting and receiving an NFC signal; and

a composite sheet according to claim 1 that is laminated on the substrate.

12. An antenna module comprising:

a dual-antenna including a wireless-charging secondary coil that is formed in a loop form on an inner side of a substrate and that receives a wireless-charging high frequency power signal transmitted from a transmitter of a wireless charger, and an NFC (Near Field Communication) antenna coil that is formed of a loop form on an outside of the substrate, and that transmits and receives an NFC high frequency signal; and

a composite sheet according to claim 1 that is laminated on the substrate.

13. The antenna module according to claim 12, wherein the composite sheet is extended, and a DC-DC converter circuit for converting the high-frequency power signal into a direct-current (DC) signal for DC level conversion is mounted in a region extended from the composite sheet.

14. The antenna module according to claim 12, wherein the composite sheet employs 1 to 12 layers of amorphous ribbon sheets.

15. An antenna module comprising:

an NFC and wireless-charging antenna including a single coil that is formed in a spiral pattern on a surface of a substrate and first to third terminal blocks extended from the coil, and that transmits and receives an NFC high frequency signal between the first terminal block and the second terminal block and that receives a wireless-charging high-frequency signal transmitted from a transmitter of a wireless charger between the third terminal block and the first or second terminal block; and

a composite sheet according to claim 1 that is laminated on the substrate.

5. A composite sheet for shielding a magnetic field and an electromagnetic wave, the composite sheet comprising:

a first magnetic sheet having a first permeability and formed of an amorphous alloy or a nanocrystallined alloy; and

a second magnetic sheet having a second permeability lower than the first permeability,

wherein the first magnetic sheet is divided into a number of pieces having gaps between the pieces, a protective film is laminated on one side surface of the first magnetic sheet, and a double-sided tape is laminated on the other side surface of the first magnetic sheet, and

wherein the protective film includes a first adhesive, the double-sided tape includes a second adhesive, and a portion of the first adhesive and a portion of the second adhesive are filled in the gaps.

6. The composite sheet according to claim 5, wherein the second magnetic sheet is formed of a polymer sheet made of a magnetic powder and a resin.

7. The composite sheet according to claim 5, wherein the second magnetic sheet is formed of a ferrite sheet.

9. The composite sheet according to claim 5, further comprising a conductor sheet formed of a conductive metal film on the protective film and having an electromagnetic wave shielding function and a heat-radiation function.

10. The composite sheet according to claim 5, wherein the composite sheet for shielding a magnetic field and an electromagnetic wave is applied to a receiver of a wireless charger, and wherein the magnetic sheets are made of a Fe-based amorphous alloy that is heat treated under no magnetic field at a temperature of 300°

C. to 600°

C. for 30 minutes to 2 hours, or a nanocrystalline alloy that is heat treated under no magnetic field at a temperature of 300°

C. to 700°

C. for 30 minutes to 2 hours.

8. A composite sheet for shielding a magnetic field and an electromagnetic wave, the composite sheet comprising:

a first magnetic sheet having a first permeability and formed of an amorphous alloy or a nanocrystallized alloy; and

a second magnetic sheet having a second permeability lower than the first permeability,

wherein the first magnetic sheet is divided into a number of pieces having gaps between the pieces, a protective film is laminated on one side surface of the first magnetic sheet and a double-sided tape is laminated on the other side surface of the first magnetic sheet,

wherein the protective film includes a first adhesive, the double-sided tape includes a second adhesive, and a portion of the first adhesive and a portion of the second adhesive are filled in the gaps, and

wherein the first magnetic sheet is arranged in a predetermined area in a center portion of the composite sheet, and the second magnetic sheet is annularly formed to surround the first magnetic sheet.