Electro-mechanical dynamo for C and D battery replacement

• US 9,812,927 B2
• Filed: 05/28/2014
• Issued: 11/07/2017
• Est. Priority Date: 05/28/2014
• Status: Active Grant

• Current Assignee: Bradley Nelson
• Original Assignee: Bradley Nelson
• Inventors: Nelson, Bradley
• Primary Examiner(s): BARNIE, REXFORD N
• Assistant Examiner(s): Tran, Thai
• Application Number:
  US14/289,419
• Publication Number:
  US 20150349607A1
• Time in Patent Office: 1,259 Days
• Field of Search: 310 50, 310 78, 185 39, 290 1 E
• CPC Class Codes: H02K 7/1853 driven by intermittent forces
• CPC Class Codes: H02K 7/1861 driven by animals or vehicles H02K7/1853 takes precedence

Abstract

A self-contained electro-mechanical device incorporating a hand crank wound main spring mechanism coupled with gears to a rotating magnet inside an iron core with wound copper wire for the purpose of generating electricity. An external AC adaptor can use the generator as a motor to wind the main spring without the need to use the hand crank. An internal electronic circuit is connected to the motor/generator and mechanically coupled using a unique solenoid and clutch mechanism to prevent the main spring from turning until an external load is detected. When packaged in the form of two standard C or D size batteries this invention can be installed into devices currently using electro-chemical batteries. An internal LED light enables the device to be used as a self-contained flashlight. A mini USB connector is incorporated for charging cell phones and powering numerous devices compatible with USB power.

Claims

1. An apparatus comprising:

a) a hand crank attached to a main spring;

b) the main spring attached to a first chain of gears;

c) the first chain of gears attached to a generator;

d) the generator attached with wires to an electronic circuit;

e) the first chain of gears attached to a second chain of gears;

f) the second chain of gears attached to a clutch wheel;

g) the clutch wheel attached to a clutch mechanism, the clutch mechanism comprising a clutch latching mechanism and a bi-directional solenoid;

h) the clutch latching mechanism linked to the hand crank by the action of removing the winding handle from the clutch mechanism when unfolding the hand crank into the winding position;

i) the bi-directional solenoid attached with wires to an electronic circuit controlling the activation of the clutch mechanism;

j) the electronic circuit controlling the activation of the bi-directional solenoid, storing electricity, and providing multiple output voltages;

k) the electronic circuit further comprising;

a) a storage capacitor;

b) a first under-voltage detector to detect a low voltage condition in the storage capacitor;

c) a second under-voltage detector to detect a load on the primary power output

d) a third under-voltage detector to detect a load on a USB power output connector;

e) an over-voltage detector to protect the electronic components;

f) the generator attached to the electronic circuit;

g) a voltage reversing switching matrix attached to the bi-directional solenoid.

2. The apparatus of claim 1 wherein said hand crank is attached to the main spring with two gears to reduce the amount of force required to wind the main spring.

3. The apparatus of claim 1 wherein said clutch latching mechanism is engaged by the action of unfolding the hand crank into the winding position by the movement of the winding handle having an incorporated detent to push a roller setting a latch that un-locks the clutch allowing the main spring and generator to rotate when there is no stored power available to activate the bi-directional solenoid to un-lock the clutch.

4. The apparatus of claim 1 wherein said main spring stores kinetic energy provided by an external winding force to generate electricity on demand.

5. The apparatus of claim 1 wherein said electronic circuit additionally uses the voltage reversing switching matrix to reverse the function of said generator using it as a motor with the use of the internal switch contained within the AC adapter power input jack activated by plugging in an external AC adaptor controlling the bi-directional solenoid and clutch mechanism to un-lock the clutch allowing the motor/generator to rewind the mainspring without the need to use the hand crank or clutch latching mechanism.

6. The apparatus of claim 1 wherein said first chain of gears increases the rotation ratio between the main spring and generator optimizing the power generating efficiency.

7. The apparatus of claim 1 wherein said second chain of gears further increases the rotation ratio from the first chain of gears to the clutch mechanism allowing a minimal force provided by a clutch locking band and spring to lock the clutch preventing the main spring and generator from turning.

8. The apparatus of claim 1 wherein said bi-directional solenoid and clutch mechanism maintains its ability to provide electricity from the main spring for extended periods of time when not in use by locking the main spring and generator when no power is applied to the bi-directional solenoid and clutch.

9. The apparatus of claim 1 wherein said electronic circuit detects an over-voltage condition with the over-voltage detector activating the voltage reversing switching matrix to activate the bi-directional solenoid releasing the clutch latching mechanism locking the clutch and stopping the main spring and generator from turning preventing over-charging of the storage capacitor and protecting the other electronic components.

10. The apparatus of claim 1 wherein said electronic circuit detects a low voltage condition in the storage capacitor with the first under-voltage detector activating the voltage reversing switching matrix to activate the bi-directional solenoid and clutch mechanism periodically un-locking the clutch allowing the main spring and generator to rotate providing power to maintain the standby voltage.

11. The apparatus of claim 1 wherein said electronic circuit incorporates independent second and third under-voltage detectors respectively to activate the 3 Volt voltage regulator or the 5 Volt voltage regulator for the 3 Volt positive and negative battery terminals or the 5 Volt USB power output connector only when an external load is detected reducing the drain on the storage capacitor extending the time the apparatus can provide electricity before re-winding.

12. The apparatus of claim 1 wherein said electronic circuit incorporates the second under-voltage detector to regulate the periodic activation of the generator to supply power when needed to power external devices and to additionally power an internal LED flashlight turned on and off with a switch.

13. The apparatus of claim 1 for generating electricity by electro-mechanical means packaged in the form and dimensions of two standard C or D sized batteries stacked one on top of the other allowing the apparatus to be installed into and power devices currently using electro-chemical batteries.

14. The apparatus of claim 13 further comprising an exterior housing, exterior top plate, 3 volt positive battery terminal, beveled plastic insulator, lower plastic insert, and negative battery terminal.

15. An apparatus for generating electricity by electro-mechanical means comprising a winding handle to wind a mainspring, the mainspring to store energy and turn a chain of gears attached to a generator and a clutch mechanism, the generator to produce electricity from the mainspring, the clutch mechanism to regulate the operation of the generator and an electronic circuit to control the activation of the clutch mechanism using a bi-directional solenoid, store electricity in a capacitor, and provide single or multiple output voltages for powering external devices, and wherein the bi-directional solenoid requires zero power to secure the clutch mechanism and power load detection to release said clutch to activate the generator.

16. The apparatus of claim 15 wherein said generator can additionally be connected to an external power source allowing the generator to act as a motor in order to rewind the mainspring without the need to use the winding handle.