Power conditioning units

• US 9,812,980 B2
• Filed: 01/03/2016
• Issued: 11/07/2017
• Est. Priority Date: 01/13/2006
• Status: Active Grant

• Current Assignee: Tesla Inc.
• Original Assignee: SolarCity Corporation (Tesla Inc.)
• Inventors: Chisenga, Lesley, Amaratunga, Gehan Anil Joseph, Rodriguez, Cuauhtemoc
• Primary Examiner(s): Mehari, Yemane
• Application Number:
  US14/986,706
• Publication Number:
  US 20160226390A1
• Time in Patent Office: 674 Days
• Field of Search: 363 24, 363 37, 363 40, 363 41, 363 95, 363131, 363132
• CPC Class Codes: H02J 2300/24 of photovoltaic origin
• CPC Class Codes: H02J 2300/26 involving maximum power point tracking control for photovoltaic sources
• CPC Class Codes: H02J 3/381 Dispersed generators
• CPC Class Codes: H02J 3/40 Synchronising a generator for connection to a network or to another generator
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 5/45 using semiconductor devices only
• CPC Class Codes: H02M 5/458 using semiconductor devices only
• CPC Class Codes: H02M 7/4807 having a high frequency intermediate AC stage
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers

Abstract

We describe a power conditioning unit with maximum power point tracking (MPPT) for a dc power source, in particular a photovoltaic panel. A power injection control block has a sense input coupled to an energy storage capacitor on a dc link and controls a dc-to-ac converter to control the injected mains power. The power injection control block tracks the maximum power point by measuring a signal on the dc link which depends on the power drawn from the dc power source, and thus there is no need to measure the dc voltage and current from the dc source. In embodiments the signal is a ripple voltage level and the power injection control block controls an amplitude of an ac current output such that an amount of power transferred to the grid mains is dependent on an amplitude of a sinusoidal voltage component on the energy storage capacitor.

Claims

1. A method of maximum power point tracking (MPPT) in a power conditioning unit for delivering power from a DC power source to an AC circuit output, the power conditioning unit including an energy storage capacitor for storing energy from the DC power source and a DC to AC converter delivering AC power to the AC circuit output, the method comprising:

tracking a maximum power point (MPP) of the DC power source by controlling the DC to AC converter to convert energy stored in the energy storage capacitor to AC power for the AC circuit output, wherein tracking an MPP comprises;

sensing, at a circuit node coupled to the energy storage capacitor, a signal responsive to a level of power drawn from the DC power source;

determining whether the level of power is increasing or decreasing relative to a previously sensed level of power; and

controlling a frequency of the DC to AC converter to maintain operation of the power conditioning unit at the MPP based at least in part on whether the level of power is increasing or decreasing.

2. The method of claim 1, wherein the signal is an amplitude of a ripple voltage on the energy storage capacitor.

3. The method of claim 2, wherein the ripple voltage has a sinusoidal voltage component at twice a frequency of the AC circuit output.

4. The method of claim 3, further comprising determining a power transferred from the DC power source to the AC output using a squared value of the sinusoidal voltage component.

5. The method of claim 3, wherein the power conditioning unit controls the DC to AC converter to substantially maximize the amplitude of the ripple voltage on the energy storage capacitor.

6. The method of claim 1, wherein the AC circuit output is coupled to an AC grid having a sinusoidal voltage.

7. The method of claim 6, wherein the power conditioning unit controls the DC to AC converter to match the AC circuit output to the sinusoidal voltage of the AC grid by generating a voltage template that is in phase with the AC grid.

8. The method of claim 7, wherein the power conditioning unit controls the AC to DC converter responsive to a difference between the voltage template and an amplitude of a ripple voltage on the energy storage capacitor.

9. The method of claim 1, wherein the power conditioning unit further comprises a DC voltage amplifier coupled between the DC power source and the energy storage capacitor to increase a voltage from the DC power source by a substantially constant amplification factor.

10. A method of maximum power point tracking (MPPT) in a power conditioning unit for delivering power from a DC power source to an AC mains, the power conditioning unit including an energy storage capacitor for storing energy from the DC power source and for delivering energy to the AC mains, the method comprising:

tracking a maximum power point (MPP) of the DC power source by controlling a DC to AC converter converting energy stored in the energy storage capacitor to AC power for the AC mains, wherein tracking the MPP comprises;

sensing, at a circuit node coupled to the energy storage capacitor, a signal responsive to a level of power drawn from the DC power source; and

controlling the DC to AC converter to adjust an amplitude of an AC output of the power conditioning unit to substantially maximize the sensed signal.

11. A method as claimed in claim 10, wherein controlling the DC to AC converter comprises controlling a switching rate of the DC to AC converter.

12. The method of claim 10, wherein the signal is an amplitude of a ripple voltage on the energy storage capacitor.

13. The method of claim 12, wherein the ripple voltage has a sinusoidal voltage component that is twice a frequency of the AC mains.

14. The method of claim 13, further comprising determining a power transferred from the DC power source to the AC mains using a squared value of the sinusoidal voltage component.

15. The method of claim 10, wherein the power conditioning unit further comprises a DC voltage amplifier coupled between the DC power source and the energy storage capacitor to increase a voltage from the DC power source by a substantially constant amplification factor.

16. A method of maximum power point tracking in a power conditioning unit for delivering power from a DC power source to an AC mains, the power conditioning unit including an energy storage capacitor for storing energy from the DC power source and for delivering energy to the AC mains, wherein in operation a voltage on the energy storage capacitor has a sinusoidal voltage component at twice a frequency of the AC mains, the method comprising:

controlling an amplitude of an AC current provided to the AC mains such that an amount of power transferred to the AC mains is dependent on an amplitude of the sinusoidal voltage component on the energy storage capacitor, wherein the controlling is performed by controlling a DC to AC converter converting energy stored in the energy storage capacitor to AC power for the AC mains; and

tracking a maximum power point of the DC power source by controlling the DC to AC converter.

17. A method as claimed in claim 16, wherein the tracking is performed without measuring a DC voltage or DC current provided from the DC power source.

18. The method of claim 16, wherein the DC to AC converter is controlled to substantially maximize an amplitude of the sinusoidal voltage component on the energy storage capacitor.

19. A method as claimed in claim 16, further comprising determining a power transferred from the DC power source to the AC mains using a squared value of the sinusoidal voltage component on the energy storage capacitor, and wherein the tracking is responsive to the determined power.

20. A method as claimed in claim 16, wherein the tracking is performed by a power injection control block controlling power injected into the AC mains power supply by controlling a switching frequency of the DC to AC converter.