Solar power conditioning unit

• US 9,812,985 B2
• Filed: 12/08/2015
• Issued: 11/07/2017
• Est. Priority Date: 01/13/2006
• Status: Active Grant

• Current Assignee: Tesla Inc.
• Original Assignee: SolarCity Corporation (Tesla Inc.)
• Inventors: Rodriguez, Cuauhtemoc
• Primary Examiner(s): Mehari, Yemane
• Application Number:
  US14/961,892
• Publication Number:
  US 20160226399A1
• Time in Patent Office: 700 Days
• Field of Search: 323205, 323207, 323906, 363 16, 363 35, 363 37, 363 95, 363 98, 363131, 307 45, 307 51
• CPC Class Codes: H02M 5/458 using semiconductor devices only
• CPC Class Codes: H02M 7/4807 having a high frequency intermediate AC stage
• CPC Class Codes: H02M 7/53871 with automatic control of output voltage or current
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers
• CPC Class Codes: Y02E 10/76 Power conversion electric or electronic aspects
• CPC Class Codes: Y10S 323/906 Solar cell systems

Abstract

The present invention relates to a power conditioning unit for delivering power from a dc power source to an ac output, particularly ac voltages greater than 50 volts, either for connecting directly to a grid utility supply, or for powering mains devices independent from the mains utility supply. We describe a power conditioning unit for delivering power from a dc power source to an ac mains output, the power conditioning unit comprising an input for receiving power from said dc power source, an output for delivering ac power, an energy storage capacitor, a dc-to-dc converter having an input connection coupled to said input and an output connection coupled to the energy storage capacitor, and a dc-to-ac converter having an input connection coupled to said energy storage capacitor and an output connection coupled to said output, wherein said energy storage capacitor has a capacitance of less than twenty microfarads.

Claims

1. A power conditioning unit for delivering power from a DC power source to an AC circuit, the power conditioning unit comprising:

a DC input for receiving power from the DC power source;

an AC output for delivering AC power to the AC circuit;

a non-electrolytic energy storage capacitor configured to store energy from the DC power source for delivery to the AC circuit, wherein a peak amplitude of a fluctuating DC voltage on the energy storage capacitor depends on an amount of power transferred from the DC power source to the AC circuit;

a DC to DC converter having an input connection coupled to the DC input and an output connection coupled to the energy storage capacitor; and

a DC to AC converter having an input connection coupled to the energy storage capacitor and an output connection coupled to the AC output.

2. The power conditioning unit according to claim 1, wherein the energy storage capacitor has a capacitance of less than 15 microfarads.

3. The power conditioning unit according to claim 1, wherein the energy storage capacitor comprises a film-type capacitor.

4. The power conditioning unit according to claim 1, having a power injection control block to control an amount of power injected into the AC circuit from the DC to AC converter by controlling an amplitude of an AC current provided to the AC circuit.

5. The power conditioning unit according to claim 4, wherein the power injection control block controls the power injected into the AC circuit by controlling the peak amplitude of the fluctuating DC voltage on the energy storage capacitor.

6. The power conditioning unit according to claim 5, wherein a sinusoidal component of the fluctuating DC voltage on the energy storage capacitor has a frequency of twice that of a frequency of the power injected into the AC circuit.

7. The power conditioning unit according to claim 4, wherein the power injection control block is configured to track a maximum power point by sensing a signal responsive to power drawn from the DC power source, and to control the power injected into the AC circuit to substantially maximize the sensed signal.

8. The power conditioning unit according to claim 4, wherein the power injection control block is galvanically isolated from the DC power source.

9. The power conditioning unit according to claim 1, having a DC voltage amplifier coupled between the DC input and the energy storage capacitor to increase a voltage from the DC power source by a substantially constant amplification factor.

10. The power conditioning unit according to claim 1, having a control block coupled to the DC to DC converter to control power extracted from the DC power source.

11. The power conditioning unit according to claim 1, wherein the DC to DC converter includes a transformer coupled between the input connection and the output connection.

22. The power conditioning unit according to claim 1 wherein the DC to DC converter output connection includes a first and a second electrical conductor that are each coupled to the input of the DC to AC converter, and wherein the energy storage capacitor is coupled between the first and the second electrical conductors.

12. A power conditioning unit (PCU) for delivering power from a solar photovoltaic DC power source to an AC mains, the PCU comprising:

a first power conversion stage for voltage conditioning of power received from the solar photovoltaic DC power source;

a second power conversion stage for injecting power into the AC mains;

a non-electrolytic energy storage capacitor having a capacitance of less than twenty microfarads coupled between the first power conversion stage and the second power conversion stage to buffer power transferred from the first power conversion stage to the second power conversion stage; and

a power injection control block coupled to the energy storage capacitor and to the second power conversion stage and configured to control an amount of power injected into the AC mains by controlling a peak amplitude of a fluctuating sinusoidal component of a DC voltage on the energy storage capacitor.

13. The PCU according to claim 12 wherein the first power conversion stage is coupled to the second power conversion stage with a first and a second electrical conductor, and wherein the energy storage capacitor is coupled between the first and the second electrical conductors.

14. The PCU according to claim 12, wherein the energy storage capacitor has a capacitance of less than 15 microfarads.

15. The PCU according to claim 12, wherein the energy storage capacitor comprises a film-type capacitor.

16. The PCU according to claim 12, having a control block coupled to the first power conversion stage to control an amount of power extracted from the solar photovoltaic DC power source.

17. The PCU according to claim 12, wherein the power injection control block is galvanically isolated from the solar photovoltaic DC power source.

18. The PCU according to claim 12, wherein the power injection control block is configured to track a maximum power point by sensing a signal responsive to power received from the solar photovoltaic DC power source, and to control power injected into the AC mains by controlling the sensed signal.

19. The PCU according to claim 12, wherein the fluctuating sinusoidal component of a DC voltage on the energy storage capacitor has a frequency of twice that of a frequency of the delivered AC power.

20. The PCU according to claim 12, wherein the first power conversion stage includes a transformer coupled between the solar photovoltaic DC power source and the energy storage capacitor.

21. The PCU according to claim 12, having a DC voltage amplifier coupled between the first power conversion stage and the energy storage capacitor to increase a voltage from the solar photovoltaic DC power source by a substantially constant amplification factor.