Load control device for a light-emitting diode light source

• US 9,814,112 B2
• Filed: 03/16/2017
• Issued: 11/07/2017
• Est. Priority Date: 05/29/2013
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Gredler, Timothy P., Zartman, Matthew R.
• Primary Examiner(s): VU, JIMMY T
• Application Number:
  US15/460,973
• Publication Number:
  US 20170188430A1
• Time in Patent Office: 236 Days
• Field of Search: 315200 R, 315209 R, 315291, 315297, 315299, 315307, 315308
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/335 Pulse-frequency modulation [PFM]
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 47/24 Circuit arrangements for protecting against overvoltage
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A load control device for controlling the intensity of a lighting load, such as a light-emitting diode (LED) light source, may include a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage, a load regulation circuit operable to receive the bus voltage and to control the magnitude of a load current conducted through the lighting load, and a control circuit operatively coupled to the load regulation circuit for pulse width modulating or pulse frequency modulating the load current to control the intensity of the lighting load to a target intensity. The control circuit may control the intensity of the lighting load by pulse width modulating the load current when the target intensity is above a predetermined threshold and control the intensity of the lighting load by pulse frequency modulating the load current when the target intensity is below the predetermined threshold.

Claims

1. A load control device for controlling an intensity of a lighting load, the load control device comprising:

a load regulation circuit configured to control a magnitude of a load current conducted through the lighting load, the load regulation circuit including a regulation transistor adapted to be coupled in series with the lighting load; and

a control circuit operatively coupled to the regulation transistor of the load regulation circuit for adjusting the magnitude of the load current to control the intensity of the lighting load to a target intensity, the control circuit configured to generate a control signal for rendering the regulation transistor conductive and non-conductive;

wherein the control circuit is configured to control the intensity of the lighting load by maintaining a frequency of the control signal constant and adjusting an on time of the control signal when the target intensity is above a predetermined threshold, and adjusting the frequency of the control signal when the target intensity is below the predetermined threshold.

2. The load control device of claim 1, wherein the control circuit is configured to maintain the frequency of the control signal at a normal frequency and adjust the on time of the control signal between a maximum on time and a minimum on time when the target intensity is above the predetermined threshold.

3. The load control device of claim 2, wherein the control circuit is configured to maintain the on time of the control signal at the minimum on time and adjust the frequency of the control signal between the normal frequency and a minimum frequency when the target intensity is below the predetermined threshold.

4. The load control device of claim 3, wherein the control circuit is configured to control the intensity of the lighting load by pulse width modulating the regulation transistor when the target intensity is above the predetermined threshold and control the intensity of the lighting load by pulse frequency modulating the regulation transistor when the target intensity is below the predetermined threshold.

5. The load control device of claim 1, further comprising:

a feedback circuit coupled in series with the regulation transistor for generating a feedback signal having a magnitude representative of an average magnitude of the load current;

wherein the control circuit is configured to adjust the on time of the control signal in response to the feedback signal when the target intensity is above the predetermined threshold.

6. The load control device of claim 5, wherein the feedback circuit comprises a resistor coupled in series with the regulation transistor and a filter circuit for generating a filtered signal from a voltage generated across the feedback resistor.

7. The load control device of claim 6, wherein the filter circuit comprises a two-stage resistor-capacitor filter circuit.

8. The load control device of claim 1, further comprising:

a power converter circuit configured to receive a rectified AC voltage and to generate a DC bus voltage;

wherein the load regulation circuit is configured to receive the DC bus voltage.

9. The load control device of claim 8, wherein the control circuit is configured to maintain the frequency of the control signal constant, maintain the on time of the control signal constant, and decrease a magnitude of the DC bus voltage when the target intensity is below a minimum intensity, wherein the minimum intensity is below the predetermined threshold.

10. The load control device of claim 8, wherein the power converter circuit comprises a flyback converter.

11. The load control device of claim 1, wherein the lighting load comprises a light-emitting diode (LED) light source and the load regulation circuit comprises an LED drive circuit.

12. The load control device of claim 1, wherein the load regulation circuit comprises a buck converter.

13. The load control device of claim 1, wherein the control circuit comprises at least one of a microprocessor, a microcontroller, a programmable logic device, an application specific integrated circuit, and a field-programmable gate array.

14. A load control device for controlling power delivered from an AC power source to a lighting load, the load control device comprising:

a flyback converter configured to receive a rectified AC voltage and to generate a DC bus voltage, the flyback converter configured to provide isolation between the AC power source and the lighting load;

a buck converter configured to receive the DC bus voltage and control a magnitude of a load current conducted through the lighting load, the buck converter including a regulation transistor adapted to be coupled in series with the lighting load; and

a control circuit operatively coupled to the regulation transistor for adjusting the magnitude of the load current to control an intensity of the lighting load to a target intensity, the control circuit configured to generate a control signal for rendering the regulation transistor conductive and non-conductive;

wherein the control circuit is configured to control the intensity of the lighting load by maintaining a frequency of the control signal constant and adjusting an on time of the control signal when the target intensity is above a predetermined threshold, and adjusting the frequency of the control signal when the target intensity is below the predetermined threshold.

15. The load control device of claim 14, wherein the control circuit is configured to maintain the frequency of the control signal at a normal frequency and adjust the on time of the control signal between a maximum on time and a minimum on time when the target intensity is above the predetermined threshold.

16. The load control device of claim 15, wherein the control circuit is configured to maintain the on time of the control signal at the minimum on time and adjust the frequency of the control signal between the normal frequency and a minimum frequency when the target intensity is below the predetermined threshold.

17. The load control device of claim 16, wherein the control circuit is configured to control the intensity of the lighting load by pulse width modulating the regulation transistor when the target intensity is above the predetermined threshold and control the intensity of the lighting load by pulse frequency modulating the regulation transistor when the target intensity is below the predetermined threshold.

18. A method for controlling an intensity of a lighting load, the method comprising:

generating a control signal for rendering a regulation transistor conductive and non-conductive to adjust a magnitude of a load current conducted through the lighting load;

receiving a target intensity for the lighting load;

when the target intensity is above a predetermined threshold, maintaining a frequency of the control signal constant and adjusting an on time of the control signal to control the intensity of the lighting load; and

when the target intensity is below the predetermined threshold, adjusting the frequency of the control signal to control the intensity of the lighting load.

19. The method of claim 18, further comprising:

when the target intensity is above the predetermined threshold, maintaining the frequency of the control signal at a normal frequency and adjusting the on time of the control signal between a maximum on time and a minimum on time; and

when the target intensity is below the predetermined threshold, maintaining the on time of the control signal at the minimum on time and adjusting the frequency of the control signal between the normal frequency and a minimum frequency.

20. The method of claim 18, further comprising:

receiving a feedback signal having a magnitude representative of an average magnitude of the load current; and

adjusting the on time of the control signal in response to the feedback signal when the target intensity is above the predetermined threshold.