Combine harvester comprising a straw walker control system

• US 9,814,179 B2
• Filed: 01/02/2014
• Issued: 11/14/2017
• Est. Priority Date: 01/03/2013
• Status: Active Grant

• Current Assignee: Blue Leaf IP Incorporated (CNH Industrial N.V.)
• Original Assignee: CNH Industrial America LLC (CNH Industrial N.V.)
• Inventors: Duquesne, Frank R. G., Missotten, Bart M. A., Somers, Tom N. N., Van Der Haegen, Johan A.
• Primary Examiner(s): Lee, Tyler J
• Application Number:
  US14/758,809
• Publication Number:
  US 20150342119A1
• Time in Patent Office: 1,412 Days
• Field of Search: 701 50
• CPC Class Codes: A01D 41/127 Control or measuring arrangements specially adapted for combines
• CPC Class Codes: A01D 61/02 Endless belts
• CPC Class Codes: A01D 75/28 Control mechanisms for harvesters or mowers when moving on slopes; Devices preventing lateral pull
• CPC Class Codes: A01D 75/282 acting on the grain cleaning and separating device grain cleaners, separators per se A01F12/44
• CPC Class Codes: A01F 12/38 with juxtaposed and independently-moved shaker bars or the like
• CPC Class Codes: A01F 12/56 Driving mechanisms for the threshing parts
• CPC Class Codes: A01F 17/02 Mechanical conveyors
• CPC Class Codes: F16H 2009/166 Arrangements of two or more belt gearings mounted in series, e.g. for increasing ratio coverage
• CPC Class Codes: F16H 9/18 only one flange of each pulley being adjustable
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05D 19/02 characterised by the use of electric means

Abstract

A combine harvester has an inclination module coupled to the straw walker control system. The inclination module provides information on the inclination of the combine harvester. The straw walker control system is further configured to control the controllable frequency of the oscillating movement in function of the information on the inclination of the combine harvester.

Claims

1. A combine harvester comprising:

a straw walker;

a straw walker drive system connected to the straw walker and configured to drive the straw walker with an oscillating movement at a controllable frequency; and

a straw walker control system connected to the straw walker drive system and configured to control the controllable frequency of the oscillating movement,

an inclination module coupled to the straw walker control system, the inclination module configured to provide information on an inclination of the combine harvester;

the straw walker control system further comprising a configuration module comprising a predetermined correlation between the controllable frequency of the oscillating movement and the information on the inclination of the combine harvester, the straw walker control system further configured to control the controllable frequency of the oscillating movement as a function of the information on the inclination of the combine harvester by the predetermined correlation;

wherein the predetermined correlation comprises;

a first value of the information on inclination, and

a second value of the information on inclination relating to an inclination higher than the inclination related to the first value, a rate of change of the controllable frequencies correlated to the first value is being lower than a rate of change of the controllable frequency correlated to the second value.

2. A combine harvester according to claim 1, wherein the configuration module comprises a configuration storage module comprising a plurality of stored predetermined correlations for at least one of a corresponding plurality of crop types and harvesting conditions, and in that the predetermined correlation is selectable from the plurality of stored predetermined correlations.

3. A combine harvester according to claim 2, further comprising a header with an identification module that is coupled to the configuration module, and the configuration module is arranged to automatically select the predetermined correlation from the plurality of stored predetermined correlations in function of the crop type correlated to the type of header as identified by the identification module.

4. A combine harvester according to claim 1, wherein the straw walker control system further comprises a calibration module connected to the configuration module and at least one evaluation sensor configured to evaluate an operating parameter of the straw walker, the calibration module configured to modify the predetermined correlation in function of the measurements of the at least one evaluation sensor.

5. A combine harvester according to claim 1, wherein during a calibration routine, the calibration module is configured to:

apply at least one predetermined modification to the predetermined correlation;

modify the predetermined correlation if one of the predetermined modifications leads to a predetermined change in the measurements of the at least one evaluation sensor.

6. A combine harvester according to claim 1, wherein the inclination module comprises an inclination sensor configured to detect the inclination of the combine harvester.

7. A combine harvester according to claim 1, wherein the straw walker control system is further coupled to a positioning module connected to the inclination module and configured to provide information on the position and orientation of the combine harvester, and in that

the inclination module comprises a field inclination module comprising field inclination information correlated to specific positions on the field, the field inclination module being configured to calculate the inclination of the combine harvester from the position and the orientation of the combine harvester and the field inclination information.

8. A combine harvester according to claim 7, wherein the straw walker control system further comprises a planning module connected to the positioning module and the inclination module, the planning module configured to provide information on planned, future positions and planned, future orientations of the combine harvester, and the field inclination module is further configured to calculate a planned future inclination of the combine harvester from a planned, future field inclination information relating to the planned, future position and the planned, future orientation of the combine harvester.

9. A combine harvester according to claim 8, wherein the straw walker control system is further coupled to a field recording module connected to the field inclination module, the field recording module configured to record the field inclination information at a current position of the combine harvester, and

in that the field inclination module is further configured to calculate the planned, future field inclination information from the recorded field inclination information.

10. A combine harvester according to claim 1, wherein the information on the inclination of the combine harvester comprises information on the longitudinal inclination of the combine harvester.

11. A combine harvester according to claim 1, wherein the combine harvester further comprises a main drive system providing a continuous rotary motion at a predetermined frequency, and

the straw walker drive system is connected to the main drive system and comprises:

at least one belt variator system connected to the main drive system, coupled to the straw walker control system and configured to be controlled by the straw walker control system to transform the continuous rotary motion at the predetermined frequency of the main drive system in a continuous rotatory motion at the controllable frequency,

at least one crankshaft connected to the belt variator system and the straw walker to transform the continuous rotary motion at the controllable frequency into the oscillating movement at the controllable frequency.

12. A combine harvester according to claim 11, wherein the belt variator system comprises:

rotational shaft;

first variator disc and a second variator disc arranged at a fixed distance with respect to each other at both axial ends of the rotational shaft;

central variator disc arranged between the first variator disc and the second variator disc, the central variator disc or the first and second variator discs being movable along the axial direction of the rotational shaft to change a first and a second transverse distance between the central variator disc and the first and second variator disc respectively;

first variator belt connected at one end to a first pulley of the main drive system and arranged at its other end between the first variator disc and the central variator disc;

second variator belt at one end arranged between the second variator disc and the central variator disc, and at its other end connected to a second pulley of the crankshaft;

variator positioning system connected to the rotational shaft and comprising an actuator configured to control the position of the rotational shaft with respect to the first pulley and the second pulley causing a first and second center distance between the rotational shaft and respectively the first and second pulley to change in order to transform the continuous rotary motion at the predetermined frequency in the continuous rotatory motion at the controllable frequency.

13. A method for operating a combine harvester comprising the steps of:

receiving with a straw walker control system an input signal representative of information on an inclination of the combine harvester provided by the inclination module;

calculating an output signal with the straw walker control system by processing the input signal by a predetermined correlation between a controllable frequency of a oscillating movement and the information on the inclination of the combine harvester, wherein the predetermined correlation comprises a first value of the information on inclination, and a second value of the information on inclination which relates to an inclination that is higher than the inclination related to the first value, a rate of change of the controllable frequencies correlated to the first value being lower than a rate of change of the controllable frequency correlated to the second value; and

providing with the straw walker control system the output signal for controlling the controllable frequency of the oscillating movement, the straw walker control system connected to a straw walker drive system of a straw walker and the drive system connected to and configured to drive the straw walker with the oscillating movement at the controllable frequency.

14. A method for operating a combine harvester according to claim 13, wherein the input signal is representative for one or more of the following:

a derivative of a height position of the combine harvester with respect to time or a longitudinal position of the combine harvester;

a ratio of the differences of two height positions of the combine harvester with respect the corresponding two points in time or longitudinal positions of the combine harvester; and

In that the output signal is representative for one or more of the following;

an absolute value for the controllable frequency of the oscillating movement;

a relative value with respect to a reference value for the controllable frequency of the oscillating movement.