Dispensing fluid from an infusion pump system

• US 9,814,830 B2
• Filed: 07/08/2013
• Issued: 11/14/2017
• Est. Priority Date: 09/26/2005
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Bigfoot Biomedical, Inc.
• Inventors: Mernoe, Morten, Wenger, Mitchell, Causey, James, Kirschen, Todd
• Primary Examiner(s): Stigell, Theodore
• Assistant Examiner(s): KOO, BENJAMIN K
• Application Number:
  US13/936,684
• Publication Number:
  US 20130296789A1
• Time in Patent Office: 1,590 Days
• CPC Class Codes: A61M 2005/14506 mechanically driven, e.g. spring or clockwork
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2205/8212 with means or measures taken for minimising energy consumption
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump

Abstract

Some embodiments of an infusion pump device may include a drive system that accurately and incrementally dispenses fluid from the pump device in a controlled manner. Particular embodiments of the drive system may include a rotational motor that is coupled to a string member, which is used to adjust a pawl relative to a ratchet body. In such circumstances, the drive system can provide a reliable and compact infusion pump device that accurately dispenses the desired volume of fluid.

Claims

1. A portable and wearable infusion pump system, comprising:

a portable housing defining a space to receive a medicine;

a pump drive system positioned within the portable housing so as to dispense medicine from the portable housing when the medicine is received in the space; and

control circuitry that electrically communicates with the pump drive system via an electrical connection with the pump drive system to control dispensation of the medicine from the portable housing when the medicine is received in the space, the control circuitry being in communication with a user interface that is configured to receive user input related to dispensing the medicine and that is configured to display information related to dispensing the medicine,

wherein pump drive system positioned within the portable housing comprises;

a battery-powered motor to rotate one or more full rotations in response to one or more electrical signals communicated from the control circuitry via the electrical connection;

a piston rod movable to dispense a portion of the medicine from the portable housing; and

a mechanism to advance the piston rod toward the medicine housed in the portable housing, the mechanism comprising a pawl, a coupling member, a spring, and a ratchet wheel, the pawl comprising a pivotable body attached to and extending from a pivot point, the coupling member being connected between the pivotable body and the battery-powered motor, the pawl positioned to engage one or more teeth of the ratchet wheel, wherein the pawl is adjustable between a reset position and a forward position to move the ratchet member in a forward direction so as to cause the piston rod to advance toward the medicine, wherein the spring provides a bias to the pawl that urges the pawl to pivot about the pivot point towards the forward position to incrementally advance the ratchet wheel, wherein the one or more full rotations of the battery-powered motor causes the coupling member to move the pivotable body of the pawl to overcome the bias of the spring and pivot toward the reset position.

2. The pump system of claim 1, wherein the control circuitry activates the battery-powered motor to rotate one or more full rotations in a first rotational direction and one or more full rotations in a second rotational direction when the pawl is adjusted toward said one of the reset position or the forward position.

3. The pump system of claim 1, wherein the piston rod of the pump drive system comprises a threaded piston rod that is advanced in a longitudinal direction by an incremental distance in response to movement of the ratchet wheel in the forward direction.

4. The pump system of claim 3, wherein the piston rod of the pump drive system comprises a flexible piston rod having a plurality of threaded rod segments that are hingedly connected in series, the flexible piston rod being adjustable from a curved configuration to a generally straight configuration within the portable housing.

5. The pump system of claim 1, wherein the control circuitry is housed in a controller housing that is removably attachable to the portable housing.

6. The pump system of claim 5, wherein one or more external electrical contacts disposed on the controller housing are engageable with corresponding external electrical contacts disposed on the portable housing when the controller housing is removably attached to the portable housing.

7. A portable and wearable infusion pump system, comprising:

a portable housing defining a space to receive a medicine;

a pump drive system positioned within the portable housing so as to dispense medicine from the portable housing when the medicine is received in the space; and

control circuitry that electrically communicates with the pump drive system via an electrical connection with the pump drive system to control dispensation of the medicine from the portable housing when the medicine is received in the space, the control circuitry being electrically connected to a user interface that is configured to receive user input related to dispensing the medicine and that is configured to display information related to dispensing the medicine,

wherein the pump drive system positioned within the portable housing comprises;

a battery-powered motor to rotate one or more full rotations in response to one or more electrical signals communicated from the control circuitry via the electrical connection;

a piston rod movable to dispense a portion of the medicine from the portable housing; and

a mechanism to advance the piston rod toward the medicine housed in the portable housing, the mechanism comprising a pawl and a ratchet member, the pawl positioned to engage one or more teeth of the ratchet member, wherein the pawl is adjustable between a first position and a second position to move the ratchet member in a forward direction so as to cause the piston rod to advance toward the medicine, wherein the one or more full rotations of the battery-powered motor cause the pawl to adjust toward one of the first position or the second position, wherein the pump drive system comprises a string member coupled to an output of the battery-powered motor and coupled to the pawl; and

wherein the pump drive system further comprises a spindle coupled to the string member and the battery-powered motor so that the one or more rotations of the motor causes the string member to wind or unwind around the spindle to thereby adjust the pawl relative to the ratchet body.

8. The pump system of claim 7, wherein the string member is twisted by the one or more rotations of the output of the motor and thereby urges the pawl toward the reset position.

9. The pump system of claim 7, wherein the one or more rotations by the output of the motor causes the string member to apply a tension force to the pawl.