Apparatus and method for mechanically joining advanced high strength steel
First Claim
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1. Apparatus for mechanically joining advanced high strength steel comprising:
- a joining assembly for positioning adjacent a first sheet portion of advanced high strength steel that is contacted with a second sheet portion of metal at an interface of the sheet portions, the joining assembly including a housing defining a light-safe chamber having an opening and also including an indexing member mounted on the housing with light-safe contact for movement parallel to the interface of the sheet portions between a heating position and a joining position, the indexing member including an opening positioned in the heating position adjacent the opening of the housing at a joining location of the first and second sheet portions, and the indexing member also including a die located in the joining position at the joining location of the sheet portions;
an actuator that moves the indexing member of the joining assembly parallel to the interface of the first and second sheet portions between its heating and joining positions;
a laser assembly including a laser collimator for projecting a laser beam from within the housing chamber through the opening of the housing and the opening of the indexing member in its heating position to provide heating of the first sheet portion of advanced high strength steel at the joining location and after the heating the actuator moving the indexing member parallel to the interface of the first and second sheet portions to the joining position;
a detector assembly for only permitting operation of the laser assembly when the first sheet portion is in light-safe contact with the indexing member;
a clinch punch or rivet ram for cooperating with the die in the joining position of the indexing member to mechanically join the heated first sheet portion and the second sheet portion to each other at the joining location; and
a controller configured to operate the joining assembly, the actuator, the laser assembly, the detector assembly, and the clinch punch or the rivet ram for the joining operation of the sheet portions.
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Abstract
Apparatus (20, 22) and a method for mechanically joining a steel sheet portion (28 or 32) of advanced high strength steel to a metallic sheet portion (30 or 34) is performed to a light-safe extent by a detector assembly (106) during the mechanical joining that may be clinching, clinch riveting, full-punch riveting or self-piercing riveting.
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Citations
14 Claims
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1. Apparatus for mechanically joining advanced high strength steel comprising:
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a joining assembly for positioning adjacent a first sheet portion of advanced high strength steel that is contacted with a second sheet portion of metal at an interface of the sheet portions, the joining assembly including a housing defining a light-safe chamber having an opening and also including an indexing member mounted on the housing with light-safe contact for movement parallel to the interface of the sheet portions between a heating position and a joining position, the indexing member including an opening positioned in the heating position adjacent the opening of the housing at a joining location of the first and second sheet portions, and the indexing member also including a die located in the joining position at the joining location of the sheet portions; an actuator that moves the indexing member of the joining assembly parallel to the interface of the first and second sheet portions between its heating and joining positions; a laser assembly including a laser collimator for projecting a laser beam from within the housing chamber through the opening of the housing and the opening of the indexing member in its heating position to provide heating of the first sheet portion of advanced high strength steel at the joining location and after the heating the actuator moving the indexing member parallel to the interface of the first and second sheet portions to the joining position; a detector assembly for only permitting operation of the laser assembly when the first sheet portion is in light-safe contact with the indexing member; a clinch punch or rivet ram for cooperating with the die in the joining position of the indexing member to mechanically join the heated first sheet portion and the second sheet portion to each other at the joining location; and a controller configured to operate the joining assembly, the actuator, the laser assembly, the detector assembly, and the clinch punch or the rivet ram for the joining operation of the sheet portions. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A method for mechanically joining advanced high strength steel comprising:
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positioning a joining assembly adjacent a first sheet portion of advanced high strength steel that is contacted with a second sheet portion of metal at an interface of the sheet portions, with the joining assembly including a housing having an opening and defining a light-safe chamber and the joining assembly also including an indexing member mounted on the housing with light-safe contact for movement parallel to the interface of the sheet portions between a heating position and a joining position, and with the indexing member including an opening positioned in the heating position adjacent the opening of the housing at a joining location of the first and second sheet portions and with the indexing member including a die located in the joining position at the joining location of the sheet portions; projecting a laser beam from within the housing chamber through the opening of the housing and the opening of the indexing member in its heating position to provide heating of the first sheet portion of advanced high strength steel at the joining location and after the heating moving the indexing member parallel to the interface of the first and second sheet portions to the joining position; detecting light-safe contact of the first sheet with the indexing member to only then permit the operation of the laser beam; operating a clinch punch or a rivet ram to cooperate with the die in the joining position of the indexing member to mechanically join the heated first sheet portion and the second sheet portion to each other at the joining location; and using a controller configured to control positioning of the joining assembly, projection of the light-safe laser beam, detection of the light-safe contact of the first sheet portion with the indexing member, and operation of the clinch punch or the rivet ram. - View Dependent Claims (9, 10, 11, 12, 13, 14)
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Specification