Corrosion inhibiting compositions and coatings including the same

• US 9,816,189 B2
• Filed: 03/15/2013
• Issued: 11/14/2017
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Inventors: Fitz, Todd Andrew, Berg, Mariko Elaine
• Primary Examiner(s): WASHVILLE, JEFFREY D
• Application Number:
  US13/841,393
• Publication Number:
  US 20140272364A1
• Time in Patent Office: 1,705 Days
• Field of Search: None
• CPC Class Codes: C09D 5/086 Organic or non-macromolecular compounds
• CPC Class Codes: C09D 7/48 Stabilisers against degradation by oxygen, light or heat
• CPC Class Codes: C23F 11/10 using organic inhibitors
• CPC Class Codes: C23F 11/149 Heterocyclic compounds containing nitrogen as hetero atom
• CPC Class Codes: C23F 11/165 Heterocyclic compounds containing sulfur as hetero atom
• CPC Class Codes: Y10T 428/31678 Of metal

Abstract

A corrosion inhibiting composition includes a first plurality of carriers and a second plurality of carriers. The first plurality of carriers has a first carrier body which encapsulates a film-forming compound. The second plurality of carriers has a second carrier body encapsulates a corrosion inhibitor. Each of the first and second carrier bodies is formed of a degradable material. Coatings and methods for inhibiting corrosion on a metal substrate are also described herein.

Claims

1. A corrosion inhibiting composition comprising:

a first plurality of carriers, each comprising a first carrier body and a film-forming compound, the first carrier body encapsulating the film-forming compound, wherein the first carrier body is formed of a first degradable material; and

a second plurality of carriers, each comprising a second carrier body and a first corrosion inhibitor, the second carrier body encapsulating the first corrosion inhibitor, the first corrosion inhibitor comprising an organic compound including a ring structure, wherein the second carrier body is formed of a second degradable material comprising a solid binder,

wherein the first plurality of carriers are microcapsules wherein the film-forming compound is released upon mechanical degradation of the first degradable material; and

wherein the second plurality of carriers are microparticles wherein the first corrosion inhibitor is released from within the second carrier body upon chemical cleavage of the second degradable material.

2. The corrosion inhibiting composition of claim 1, wherein the organic compound comprises a heterocyclic compound.

3. The corrosion inhibiting composition of claim 1, wherein the organic compound comprises a chelating agent.

4. The corrosion inhibiting composition of claim 2, wherein the heterocyclic compound includes an endocyclic donor atom and an exocyclic donor atom.

5. The corrosion inhibiting composition of claim 4, wherein the exocyclic donor atom is directly bonded to the ring structure of the heterocyclic compound.

6. The corrosion inhibiting composition of claim 4, wherein the exocyclic donor atom is not directly bonded to the ring structure of heterocyclic compound.

7. The corrosion inhibiting composition of claim 2, wherein the heterocyclic compound comprises one or more of 2-mercaptobenzothiazole, 2-mercaptobenzimidazole, 2-(benzothiazol-2-ylsulfanyl)-succinic acid, 8-hydroxyquinoline, 8-hydroxyquinaldine, and any combination thereof.

8. The corrosion inhibiting composition of claim 1, wherein the first corrosion inhibitor comprises one or more of a imidazole compound, a triazole compound, a pyrazole compound, a thiazole compound, a oxazole compound, an indazole compound, a quinoline compound, a quinolone compound, derivatives of each, and any combination thereof.

9. The corrosion inhibiting composition of claim 1, further comprising a third plurality of carriers, each comprising a third carrier body and a second corrosion inhibitor, the third carrier body encapsulating the second corrosion inhibitor, wherein the third carrier body is formed of a third degradable material.

10. The corrosion inhibiting composition of claim 9, wherein the second corrosion inhibitor comprises an organic compound including a ring structure.

11. The corrosion inhibiting composition of claim 10, wherein the organic compound comprises a heterocyclic compound.

12. The corrosion inhibiting composition of claim 9, wherein the first corrosion inhibitor includes a thiazole compound, an imidazole compound, or any combination thereof.

13. The corrosion inhibiting composition of claim 12, wherein the first corrosion inhibitor includes 2-mercaptobenzothiazole, 2-mercaptobenzimidazole, or any combination thereof.

14. The corrosion inhibiting composition of claim 9, wherein the second corrosion inhibitor includes a quinolone, a quinolone derivative, or any combination thereof.

15. The corrosion inhibiting composition of claim 14, wherein the second corrosion inhibitor is 8-hydroxyquinoline, 8-hydroxyquinaldine, or any combination thereof.

16. The corrosion inhibiting composition of claim 1, wherein the film-forming compound comprises one or more of clear varnish, urethanes, epoxy resins, siloxane resins, alkyd resins, linseed oil, tung oil, silyl ester, iscocyanates, or combinations thereof.

17. A coating for inhibiting corrosion on a metal substrate, the coating comprising the corrosion inhibiting composition of claim 1, wherein the coating exhibits a creep value of about 0.1 mm or less according to the Hot Salt Water Test.

18. The coating of claim 16 exhibits a creep value of about zero.

19. A coating for inhibiting corrosion on a metal substrate, the coating comprising the corrosion inhibiting composition of claim 1, wherein the coating exhibits a creep value of about 1.2 mm or less according to the Salt Spray Test.

20. The coating of claim 18 exhibits a creep value of about 1.1 mm or less according to the Salt Spray Test.

27. The corrosion inhibiting composition of claim 1, wherein the corrosion inhibitor comprises from about 10% to about 40%, by weight, of the second plurality of carriers.

28. The corrosion inhibiting composition of claim 27, wherein the corrosion inhibitor comprises from about 15% to about 35%, by weight, of the second plurality of carriers.

30. The corrosion inhibiting composition of claim 1, wherein the first corrosion inhibitor is a solid.

21. A corrosion inhibiting composition comprising:

a first plurality carriers, each comprising a first carrier body and a film-forming compound, the first carrier body encapsulating the film-forming compound, wherein the first carrier body is formed of a first degradable material;

a second plurality of carriers, each comprising a second carrier body and a first corrosion inhibitor, the second carrier body encapsulating the first corrosion inhibitor, the first corrosion inhibitor comprising a first organic compound including a ring structure, wherein the second carrier body is formed of a second degradable material; and

a third plurality of carriers, each comprising a third carrier body and a second corrosion inhibitor, the third carrier body encapsulating the second corrosion inhibitor, the second corrosion inhibitor comprising a second organic compound including a ring structure, wherein the second corrosion inhibitor is different from the first corrosion inhibitor, and wherein the third carrier body is formed of a third degradable material.

22. The corrosion inhibiting composition of claim 21, wherein the first plurality of carriers each form microcapsules.

23. The corrosion inhibiting composition of claim 21, wherein the first plurality of carriers and the second plurality of carriers each form microparticles.

24. The corrosion inhibiting composition of claim 21, wherein the first corrosion inhibitor includes 2-mercaptobenzothiazole, 2-mercaptobenzimidazole, or any combination thereof.

25. The corrosion inhibiting composition of claim 21, wherein the second corrosion inhibitor includes a quinolone, a quinolone derivative, or any combination thereof.

26. The corrosion inhibiting composition of claim 25, wherein the second corrosion inhibitor is 8-hydroxyquinoline, 8-hydroxyquinaldine, or any combination thereof.

31. The corrosion inhibiting composition of claim 21, wherein at least one of the first corrosion inhibitor and the second corrosion inhibitor is a solid.

29. A corrosion inhibiting composition comprising:

a first plurality of carriers, each comprising a first carrier body and a film-forming compound, the first carrier body encapsulating the film-forming compound, wherein the first carrier body is formed of a first degradable material; and

a second plurality of carriers, each comprising a second carrier body and a first corrosion inhibitor, the second carrier body encapsulating the first corrosion inhibitor, the first corrosion inhibitor comprising an organic compound including a ring structure, wherein the second carrier body is formed of a second degradable material comprising a solid binder with a cleavable cross-linking agent,

wherein the first plurality of carriers are microcapsules wherein the film-forming compound is released upon mechanical degradation of the first degradable material; and

wherein the second plurality of carriers are microparticles wherein the first corrosion inhibitor is released from within the second carrier body upon chemical cleavage of the second degradable material.

32. The corrosion inhibiting composition of claim 29, wherein the first corrosion inhibitor is a solid.