Thermal energy conversion method

• US 9,816,403 B2
• Filed: 08/04/2014
• Issued: 11/14/2017
• Est. Priority Date: 09/17/2009
• Status: Active Grant

• Current Assignee: Echogen Power Systems, LLC
• Original Assignee: Echogen Power Systems, LLC
• Inventors: Held, Timothy James, Hostler, Stephen, Miller, Jason D., Hume, Brian F.
• Primary Examiner(s): Laurenzi, Mark
• Assistant Examiner(s): MIAN, SHAFIQ A
• Application Number:
  US14/450,410
• Publication Number:
  US 20140345279A1
• Time in Patent Office: 1,198 Days
• CPC Class Codes: F01K 25/103 Carbon dioxide F01K25/065 takes precedence
• CPC Class Codes: F01K 3/185 using waste heat from outside the plant F02G5/00 takes precedence
• CPC Class Codes: F01K 3/186 using electric heat
• CPC Class Codes: F01K 7/165 Controlling means specially adapted therefor
• CPC Class Codes: F24H 2240/12 with thermodynamic cycle for converting thermal energy to mechanical power to produce electrical energy
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A method for converting thermal energy into mechanical energy in a thermodynamic cycle includes placing a thermal energy source in thermal communication with a heat exchanger arranged in a working fluid circuit containing a working fluid (e.g., sc-CO2) and having a high pressure side and a low pressure side. The method also includes regulating an amount of working fluid within the working fluid circuit via a mass management system having a working fluid vessel, pumping the working fluid through the working fluid circuit, and expanding the working fluid to generate mechanical energy. The method further includes directing the working fluid away from the expander through the working fluid circuit, controlling a flow of the working fluid in a supercritical state from the high pressure side to the working fluid vessel, and controlling a flow of the working fluid from the working fluid vessel to the low pressure side.

Claims

1. A method for controlling inlet pressure of a pump in a closed loop thermodynamic cycle, comprising:

circulating a working fluid in a working fluid circuit that includes the pump fluidly coupled to an expander that is operative to convert energy from the working fluid into mechanical energy, the working fluid circuit including a high pressure side and a low pressure side;

receiving in a control system a first pressure detected at the high pressure side of the working fluid circuit via a plurality of sensors;

receiving in the control system a second pressure detected at the low pressure side of the working fluid circuit via the plurality of sensors;

adding or removing working fluid mass from the working fluid circuit via a mass management system based on the first pressure, the second pressure, or a combination thereof, the mass management system being connected to the working fluid circuit and having a working fluid vessel fluidly coupled to the low pressure side of the working fluid circuit, wherein one or more valves coupled to the mass management system are actuated in the control system to add or remove the working fluid mass from the working fluid circuit;

receiving in the control system a third pressure detected in the working fluid vessel via the plurality of sensors;

determining in the control system whether the third pressure is less than the second pressure; and

adding additional working fluid to the working fluid vessel and adding working fluid mass into the low pressure side of the working fluid circuit from the working fluid vessel via the mass management system if the third pressure is less than the second pressure.

2. The method of claim 1, further comprising

receiving in the control system a temperature detected at the low pressure side of the working fluid circuit via the plurality of sensors.

3. The method of claim 2, further comprising determining whether working fluid mass should be added or removed from the working fluid circuit based on the temperature.

4. The method of claim 1, further comprising filling the working fluid vessel with working fluid.

5. The method of claim 1, wherein the additional working fluid added to the working fluid vessel is supercritical carbon dioxide.

6. The method of claim 1, wherein the working fluid comprises carbon dioxide in a supercritical state in the high pressure side.

7. A method for controlling inlet pressure of a pump in a closed loop thermodynamic cycle, comprising:

circulating a working fluid in a working fluid circuit that includes the pump fluidly coupled to an expander that is operative to convert energy from the working fluid into mechanical energy, the working fluid circuit including a high pressure side and a low pressure side, and the working fluid circuit further including a mass management system that includes a working fluid vessel fluidly connected to the low pressure side of the working fluid circuit;

receiving in the control system a first temperature detected at the low pressure side of the working fluid circuit via the plurality of sensors;

receiving in the control system a first pressure detected at the low pressure side of the working fluid circuit via the plurality of sensors;

receiving in the control system a second pressure detected in the working fluid vessel of the mass management system via the plurality of sensors;

determining in the control system whether a second temperature of the working fluid should be adjusted within the working fluid vessel based on the first temperature, the first pressure, the second pressure, or a combination thereof; and

heating the working fluid within the working fluid vessel to maintain the second pressure at a greater pressure than the first pressure.

8. The method of claim 7, wherein heating the working fluid within the working fluid vessel further comprises using a direct electric heat source to increase the second temperature.

9. The method of claim 7, wherein heating the working fluid within the working fluid vessel further comprises:

positioning a heat exchanger coil within the working fluid vessel; and

increasing the second temperature via the heat exchanger coil.

10. The method of claim 8, further comprising using a controller to automate the direct electric heat source when the second pressure drops below the first pressure.

11. The method of claim 9, further comprising using a controller to automate the heating of the heat exchanger coil when the second pressure drops below the first pressure.