Camera module for vehicle vision system

• US 9,819,845 B2
• Filed: 11/07/2016
• Issued: 11/14/2017
• Est. Priority Date: 01/05/2012
• Status: Active Grant

• Current Assignee: Magna Electronics Incorporated (Magna International Incorporated)
• Original Assignee: Magna Electronics Incorporated (Magna International Incorporated)
• Inventors: Winter, Hartmut, Sauer, Stefan
• Primary Examiner(s): Daniels, Anthony J
• Application Number:
  US15/344,866
• Publication Number:
  US 20170054882A1
• Time in Patent Office: 372 Days
• Field of Search: 348373
• CPC Class Codes: B60R 1/23 with a predetermined field of view
• CPC Class Codes: G03B 17/08 Waterproof bodies or housings
• CPC Class Codes: H04N 23/51 Housings
• CPC Class Codes: H04N 23/55 Optical parts specially adapted for electronic image sensors; Mounting thereof

Abstract

A method for assembling a vehicle vision system camera module includes providing rear and front housing portions, each having a respective mating surface and perimeter flange at least partially around the mating surface, with the perimeter flange having a securing surface opposite the first mating surface. With the mating surfaces at one another, a securing element is disposed along the perimeter flanges of the front and rear housing portions. First and second tabs of the securing element are bent to overlap and engage the respective securing surfaces of the respective perimeter flanges. The securing element is crimped at the perimeter flanges to urge the mating surfaces against one another to secure the rear housing portion relative to the front housing portion.

Claims

1. A method for assembling a camera module for use in a vision system for a vehicle, said method comprising:

providing a rear housing portion, said rear housing portion comprising a first mating surface and a first perimeter flange at least partially around said first mating surface, said first perimeter flange having a first securing surface opposite said first mating surface;

providing a front housing portion, said front housing portion comprising a second mating surface and a second perimeter flange at least partially around said second mating surface, said second perimeter flange having a second securing surface opposite said second mating surface;

providing a securing element having first and second tabs that extend from a center portion of said securing element;

with said first mating surface at said second mating surface, disposing said securing element along said first and second perimeter flanges;

bending said first and second tabs to overlap and engage said first and second securing surfaces of said first and second perimeter flanges, respectively; and

crimping said securing element at said first and second perimeter flanges to urge said first mating surface against said second mating surface to secure said rear housing portion relative to said front housing portion.

2. The method of claim 1, wherein the step of crimping said securing element comprises stretching said securing element.

3. The method of claim 1, wherein at least one of said rear housing portion and said front housing portion has a groove established at least partially at a location that is covered by said securing element, and wherein the step of crimping said securing element comprises deforming a portion of said securing element into said groove.

4. The method of claim 1, wherein, when said securing element is disposed along said first and second perimeter flanges and crimped at said first and second perimeter flanges, said center portion spans an interface where said first and second mating surfaces are mated together.

5. The method of claim 1, wherein said front housing portion comprises plastic.

6. The method of claim 1, wherein said rear housing portion comprises plastic.

7. The method of claim 1, wherein said front housing portion comprises metal.

8. The method of claim 1, wherein said rear housing portion comprises metal.

9. The method of claim 1, wherein said securing element comprises a single continuous metallic strip that circumscribes said first and second perimeter flanges.

10. The method of claim 1, wherein said securing element comprises a plurality of metallic strips, each of said metallic strips being disposed along a respective perimeter portion of said first and second perimeter flanges.

11. The method of claim 1, comprising providing a sealing element and disposing said sealing element at one of said first and second mating surfaces such that said sealing element is disposed between said first and second mating surfaces when said first and second mating surfaces are mated together.

12. The method of claim 11, wherein, when said first and second mating surfaces are mated together, said sealing element is disposed at least partially in a channel established along at least one of said first and second mating surfaces.

13. The method of claim 1, wherein said rear housing portion comprises an electrical connector for electrically connecting circuitry of said camera module to a power source of a vehicle.

14. The method of claim 1, wherein said front housing portion at least partially houses a lens assembly of said camera module.

15. The method of claim 1, comprising removing a breakout element of said rear housing portion to provide an aperture at said rear housing portion, and disposing a membrane at said aperture after said breakout element is removed from said rear housing portion, and retaining said membrane at said aperture via crimping a crimping element over a perimeter portion of said membrane and a flange of said rear housing portion that is formed around said aperture, and wherein said membrane comprises a breathable material that allows for moisture to escape said rear housing portion while limiting water intrusion into said camera module, and wherein said crimping element comprises a generally ring-shaped element that is disposed at said flange, and wherein the step of crimping said crimping element comprising crimping an outer periphery of said generally ring-shaped element around a portion of said flange to retain said membrane at said rear housing portion.

16. A method for assembling a camera module for use in a vision system for a vehicle, said method comprising:

providing a rear housing portion, said rear housing portion comprising a first mating surface and a first perimeter flange at least partially around said first mating surface, said first perimeter flange having a first securing surface opposite said first mating surface;

providing a front housing portion, said front housing portion comprising a second mating surface and a second perimeter flange at least partially around said second mating surface, said second perimeter flange having a second securing surface opposite said second mating surface;

providing a sealing element and disposing said sealing element at one of said first and second mating surfaces;

providing a securing element having first and second tabs that extend from a center portion of said securing element;

with said first mating surface at said second mating surface, disposing said securing element along said first and second perimeter flanges;

bending said first and second tabs to overlap and engage said first and second securing surfaces of said first and second perimeter flanges, respectively;

crimping said securing element at said first and second perimeter flanges to urge said first mating surface against said second mating surface to secure said rear housing portion relative to said front housing portion;

wherein, when said securing element is disposed along said first and second perimeter flanges and crimped at said first and second perimeter flanges, said sealing element is disposed between said first and second mating surfaces when said first and second mating surfaces are mated together; and

wherein, when said securing element is disposed along said first and second perimeter flanges and crimped at said first and second perimeter flanges, said center portion spans an interface where said first and second mating surfaces are mated together.

17. The method of claim 16, wherein the step of disposing said sealing element comprising disposing said sealing element at least partially in a channel established along at least one of said first and second mating surfaces.

18. The method of claim 16, wherein said securing element comprises a single continuous metallic strip that circumscribes said first and second perimeter flanges.

19. The method of claim 16, wherein said securing element comprises a plurality of metallic strips, each of said metallic strips being disposed along a respective perimeter portion of said first and second perimeter flanges.

20. A method for assembling a camera module for use in a vision system for a vehicle, said method comprising:

providing a rear housing portion, said rear housing portion comprising a first mating surface and a first perimeter flange at least partially around said first mating surface, said first perimeter flange having a first securing surface opposite said first mating surface, wherein said rear housing portion comprises an electrical connector for electrically connecting circuitry of said camera module to a power source of a vehicle;

providing a front housing portion, said front housing portion comprising a second mating surface and a second perimeter flange at least partially around said second mating surface, said second perimeter flange having a second securing surface opposite said second mating surface, wherein said front housing portion at least partially houses a lens assembly of said camera module;

providing a securing element having first and second tabs that extend from a center portion of said securing element;

with said first mating surface at said second mating surface, disposing said securing element along said first and second perimeter flanges;

bending said first and second tabs to overlap and engage said first and second securing surfaces of said first and second perimeter flanges, respectively;

crimping said securing element at said first and second perimeter flanges to urge said first mating surface against said second mating surface to secure said rear housing portion relative to said front housing portion;

wherein, when said securing element is disposed along said first and second perimeter flanges and crimped at said first and second perimeter flanges, said center portion spans an interface where said first and second mating surfaces are mated together; and

wherein, when said securing element is disposed along said first and second perimeter flanges and crimped at said first and second perimeter flanges, said first and second mating surfaces are mated together to seal said camera module.