Syringe assembly with pivoting plunger and integral tip guard

• US 9,821,119 B2
• Filed: 08/19/2010
• Issued: 11/21/2017
• Est. Priority Date: 08/21/2009
• Status: Active Grant

• Current Assignee: Becton Dickinson France (Becton, Dickinson & Co)
• Original Assignee: Becton Dickinson France (Becton, Dickinson & Co)
• Inventors: Felsovalyi, Flora, Schiller, Eric
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): Carpenter, William
• Application Number:
  US12/859,544
• Publication Number:
  US 20110046603A1
• Time in Patent Office: 2,651 Days
• Field of Search: 604506, 604 68, 604111, 604181, 604187, 604192, 604193, 604218, 604228, 604263
• CPC Class Codes: A61M 2005/3104 Caps for syringes without needle
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2005/5073 by breaking or rupturing the connection parts
• CPC Class Codes: A61M 5/28 Syringe ampoules or carpules, i.e. ampoules or carpules provided with a needle
• CPC Class Codes: A61M 5/31511 Piston or piston-rod constructions, e.g. connection of piston with piston-rod A61M5/5066 takes precedence
• CPC Class Codes: A61M 5/31515 Connection of piston with piston rod

Abstract

The invention provides a syringe assembly comprising a syringe barrel having an inside surface defining a chamber, an open proximal end, and a distal end having an opening therethrough. An elongated plunger rod extends between a first end and a second end, with a cap or guard disposed on the first end of the plunger rod. A plunger head extends within the chamber of the syringe barrel, and is adapted for slidable movement within the syringe barrel between the proximal end and the distal end, with the second end of the plunger rod connected with the plunger head through a pivotable connection. The plunger rod is adapted to pivot with respect to the plunger head between a first position in which the guard is adjacent the distal end of the syringe barrel and a second position in which the plunger rod is in general axial alignment with the syringe barrel, and is further adapted for axial movement so as to cause sliding movement of the plunger head through the syringe barrel to expel contents thereof.

Claims

1. A syringe assembly, comprising:

a syringe barrel having an inside surface defining a chamber, an open proximal end, and a distal end having an opening therethrough;

an elongated plunger rod extending between a first end and a second end;

a guard disposed on the first end of the plunger rod; and

a plunger head extending within the chamber of the syringe barrel, the second end of the plunger rod interconnected with the plunger head through a pivotable connection,

wherein the plunger head is adapted for slidable movement within the syringe barrel between the proximal end and the distal end,

wherein the plunger rod is adapted to pivot with respect to the plunger head between a first position in which the guard is adjacent the distal end of the syringe barrel and a second position in which the plunger rod is in general axial alignment with the syringe barrel, and is further adapted for axial movement so as to cause said slidable movement of the plunger head through the syringe barrel, and

wherein the guard is adapted to cover the opening in the distal end of the syringe barrel when the plunger rod is in the first position.

2. The syringe assembly of claim 1, wherein the guard is integrally formed with the plunger rod.

3. The syringe assembly of claim 1, wherein the guard comprises at least one tactile surface along an outer surface thereof.

4. The syringe assembly of claim 3, wherein the tactile surface comprises a textured portion.

5. The syringe assembly of claim 3, wherein the tactile surface comprises at least one recess formed in the outer surface of the guard.

6. The syringe assembly of claim 1, wherein the guard comprises an annular skirt forming a generally cylindrical opening.

7. The syringe assembly of claim 6, wherein the distal end of the syringe barrel comprises an engagement mechanism extending therefrom and the generally cylindrical opening is configured to surround the engagement mechanism.

8. The syringe assembly of claim 7, wherein the engagement mechanism comprises a luer tip.

9. The syringe assembly of claim 8, wherein the engagement mechanism further comprises a luer lock.

10. The syringe assembly of claim 6, wherein the generally cylindrical opening comprises a sealing material.

11. The syringe assembly of claim 6, wherein the annular skirt comprises a cut-away section providing the guard with a reduced profile about a section of the annular skirt.

12. The syringe assembly of claim 6, wherein the annular skirt is comprised of a plurality of sections which snap fit together.

13. The syringe assembly of claim 1, wherein the plunger rod is adapted to pivot with respect to the plunger head between the first position and the second position by way of a hinge.

14. The syringe assembly of claim 13, wherein the hinge is a living hinge.

15. The syringe assembly of claim 14, wherein the plunger rod and the plunger head are integrally formed and the living hinge interconnects the second end of the plunger rod with the plunger head.

16. The syringe assembly of claim 13, wherein the hinge is adapted to provide a biasing force on the plunger rod.

17. The syringe assembly of claim 16, wherein the biasing force biases the plunger rod toward the first position.

18. The syringe assembly of claim 16, wherein the biasing force biases the plunger rod toward the second position.

19. The syringe assembly of claim 1, further comprising a connector at least partially extending into the open proximal end of the syringe barrel, wherein the connector interconnects the second end of the plunger rod with the plunger head.

20. The syringe assembly of claim 19, wherein the connector comprises a hinge which provides for pivoting movement of the plunger rod with respect to the plunger head.

21. The syringe assembly of claim 19, wherein the connector comprises a recessed portion for accommodating the second end of the plunger rod when the plunger rod is pivoted to the second position.

22. The syringe assembly of claim 19, wherein the connector is adapted to close the open proximal end of the syringe barrel.

23. The syringe assembly of claim 19, wherein the connector comprises an elongated extension portion that extends into a recess formed in the plunger head.

24. The syringe assembly of claim 1, wherein the pivotable connection between the plunger rod and the plunger head is fracturable.

25. The syringe assembly of claim 1, wherein the guard is freed from the distal end of the syringe barrel upon an application of a distally directed axial force to the plunger rod allowing the plunger rod to pivot to the second position.

26. A syringe assembly, comprising:

a syringe barrel having an inside surface defining a chamber, an open proximal end, and a distal end having an opening therethrough;

an elongated plunger rod extending between a first end and a second end;

a guard disposed on the first end of the plunger rod; and

a plunger head extending within the chamber of the syringe barrel, the second end of the plunger rod interconnected with the plunger head through a pivotable connection,

wherein the guard is positioned to cover the opening in the distal end of the syringe barrel.

27. The syringe assembly of claim 26, wherein the guard comprises an annular skirt which forms a generally cylindrical opening.

28. The syringe assembly of claim 27, wherein the generally cylindrical opening surrounds an engagement mechanism extending from the distal end of the syringe barrel.

29. The syringe assembly of claim 26, further comprising an anti-tamper seal adapted to be ruptured when the plunger rod is pivoted from a first position.

30. The syringe assembly of claim 29, wherein the anti-tamper seal is provided at the proximal end of the syringe barrel.

31. The syringe assembly of claim 29, wherein the anti-tamper seal is provided at the distal end of the syringe barrel.

32. The syringe assembly of claim 26, wherein the chamber is at least partially filled with a fluid.

33. The syringe assembly of claim 26, wherein the plunger rod is freed for pivotal movement upon an application of a distally directed axial force to the plunger rod.

34. A method of dispensing a fluid, comprising:

providing a syringe assembly comprising;

a syringe barrel having an inside surface defining a chamber containing the fluid, an open proximal end, and a distal end having an opening therethrough;

an elongated plunger rod extending between a first end and a second end;

a guard disposed on the first end of the plunger rod, wherein the plunger rod is in a first position in which the guard is covering the opening in the distal end of the syringe barrel; and

a plunger head extending within the chamber of the syringe barrel, the second end of the plunger rod interconnected with the plunger head through a pivotable connection;

pivoting the plunger rod from the first position to a second position in which the plunger rod is in general axial alignment with the syringe barrel; and

depressing the plunger rod into the open proximal end of the syringe barrel to cause movement of the plunger head through the syringe barrel.

35. The method of dispensing a fluid of claim 34, wherein pressure is applied to the plunger rod in an axial direction to move the guard in the axial direction away from the distal end of the syringe barrel prior to pivoting the plunger rod from the first position to the second position.

36. The method of dispensing a fluid of claim 34, wherein application of a distally directed axial force to the plunger rod frees the guard from the distal end of the syringe barrel and enables pivotal movement of the plunger rod from the first position to the second position.