Apparatus and method for applying asphalt binder compositions including void reducing asphalt membrane compositions for paving applications

• US 9,822,495 B2
• Filed: 01/09/2017
• Issued: 11/21/2017
• Est. Priority Date: 03/10/2015
• Status: Active Grant

• Current Assignee: Heritage Research Group, LLC
• Original Assignee: Heritage Research Group
• Inventors: Exline, Marvin Keller, Cunningham, James Joseph, Kriech, Anthony J.
• Primary Examiner(s): Yuan, Dah-Wei D
• Assistant Examiner(s): Hernandez-Diaz, Jose
• Application Number:
  US15/401,990
• Publication Number:
  US 20170114508A1
• Time in Patent Office: 316 Days
• Field of Search: 404111, 404 82, 427136, 427138, 427139, 118679, 118 72, 118307
• CPC Class Codes: B05B 12/04 for sequential operation or multiple outlets
• CPC Class Codes: B05B 13/005 mounted on vehicles or designed to apply a liquid on a very large surface, e.g. on the road, on the surface of large containers
• CPC Class Codes: B05D 1/02 performed by spraying
• CPC Class Codes: B05D 1/38 with intermediate treatment intermediate treatment per se B05D3/00
• CPC Class Codes: B05D 3/048 for cooling
• CPC Class Codes: B05D 3/108 Curing
• CPC Class Codes: B05D 5/005 Repairing damaged coatings
• CPC Class Codes: E01C 11/005 Methods or materials for repairing pavings E01C7/35 takes precedence; for concrete coverings E01C7/147; for bituminous coverings E01C7/187; devices for repair works E01C23/06; repairing bridge floorings E01D22/00
• CPC Class Codes: E01C 19/004 Devices for guiding or controlling the machines along a predetermined path for graders or bulldozers E02F3/841; for other soil-shifting machines E02F9/2045
• CPC Class Codes: E01C 19/006 by laser or ultrasound
• CPC Class Codes: E01C 19/176 Spraying or throwing elements, e.g. nozzles; Arrangement thereof or supporting structures therefor, e.g. spray-bars
• CPC Class Codes: E01C 23/06 Devices or arrangements for working the finished surface working freshly laid paving E01C19/42 - E01C19/44, E01C23/02; mining picks E21C35/18; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road

Abstract

An apparatus for applying an asphalt binder composition to a roadway during construction or repair of an asphalt pavement which apparatus include: a mobile vehicle having a chassis extending in a longitudinal direction which longitudinal direction is aligned with a forward/rearward direction of travel of said mobile vehicle; at least one storage tank supported on the chassis containing an asphalt binder composition; and at least one spray nozzle configured to dispense the asphalt binder composition from the at least one storage tank in a longitudinal strip or band having a width that is no greater that a width of the asphalt binder composition dispensed by one of the at least one spray nozzle. The at least one spray nozzle can include a plurality of spray nozzles that are coupled to a common spray bar. According to one embodiment the asphalt binder composition is a void reducing asphalt membrane composition that is provided between adjacent asphalt pavement passes.

Claims

1. A method of applying an asphalt binder composition along a longitudinal joint area of roadway during construction or repair of an asphalt pavement which comprises:

providing;

a mobile vehicle having a chassis extending in a longitudinal direction which longitudinal direction is aligned with a forward/rearward direction of travel of said mobile vehicle;

at least one storage tank supported on the chassis containing an asphalt binder composition; and

an asphalt binder spraying system that consists of a plurality of spray nozzles that are all located outward beyond an outer side of the chassis and configured to dispense the asphalt binder composition from the at least one storage tank to form a discrete narrow strip or band that is no wider than a combined spray pattern of the plurality of spray nozzles of the asphalt binder spraying system and which narrow strip or band extends in the longitudinal direction,

moving the mobile vehicle along a roadway to be repaired or paved with asphalt; and

dispensing the asphalt binder through the plurality of spray nozzles in said longitudinal strip or band along the longitudinal joint area.

2. A method of applying an asphalt binder composition to a roadway during construction or repair of an asphalt pavement according to claim 1, wherein the plurality of spray nozzles sequentially dispense the asphalt binder composition in said longitudinal strip or band so as to build up a thickness of the strip or band of asphalt binder composition.

3. A method of applying an asphalt binder composition to a roadway during construction or repair of an asphalt pavement according to claim 2, wherein the built up thickness of the strip or band of asphalt binder composition is not uniform across the width of the strip or band of asphalt binder composition.

4. A method of applying an asphalt binder composition to a roadway during construction or repair of an asphalt pavement according to claim 2, wherein the built up thickness of the strip or band of asphalt binder composition is thicker in a center of the width of the strip or band of asphalt binder composition.

5. A method of applying an asphalt binder composition to a roadway during construction of repair of an asphalt pavement according to claim 1, wherein the plurality of spray nozzles are coupled to a common spray bar.

6. A method of applying an asphalt binder composition to a roadway during construction or repair of an asphalt pavement according to claim 1, wherein the asphalt binder composition comprises a void reducing asphalt membrane composition that is dispensed between adjacent passes of asphalt pavements.

7. A method of applying an asphalt binder composition to a roadway during construction or repair of an asphalt pavement, according to claim 1, wherein a gas or liquid which accelerates cooling or curing of the asphalt binder is directed onto the longitudinal strip or band.

8. A method of applying an asphalt binder composition to a roadway during construction or repair of an asphalt pavement, according to claim 1, further comprising;

providing at least one air knife system; and

using the at least one air knife system to contain airborne asphalt webbing.

9. A method of applying an asphalt binder composition to a roadway during construction or repair of an asphalt pavement, according to claim 1, wherein the width of the strip or band of the asphalt binder composition is between about 4 to 24 inches.

10. A method of applying an asphalt binder composition to a roadway during construction or repair of an asphalt pavement, according to claim 1, wherein the thickness of the strip or band of the asphalt binder composition is 1/16 to ⅜

inches.

11. A method of applying an asphalt binder composition to a roadway during construction or repair of an asphalt pavement, according to claim 1, wherein least one guidance system for is used for guiding the movement of the mobile vehicle along the roadway.