Releasing a downhole tool

• US 9,822,596 B2
• Filed: 10/01/2012
• Issued: 11/21/2017
• Est. Priority Date: 10/01/2012
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Clemens, Jack Gammill, Kasperski, Bryan William, Mlcak, Matthew Craig, Aldredge, George Nathan
• Primary Examiner(s): Bagnell, David
• Assistant Examiner(s): Portocarrero, Manuel C
• Application Number:
  US14/430,656
• Publication Number:
  US 20150247368A1
• Time in Patent Office: 1,877 Days
• CPC Class Codes: E21B 17/06 Releasing-joints, e.g. safety joints
• CPC Class Codes: E21B 23/00 Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells setting of casings, screens or liners E21B43/10
• CPC Class Codes: E21B 23/0414 using explosives
• CPC Class Codes: E21B 23/042 using a single piston or multiple mechanically interconnected pistons
• CPC Class Codes: E21B 23/14 for displacing a cable or a cable-operated tool, e.g. for logging or perforating operations in deviated wells

Abstract

Techniques for releasing a well tool string from a wireline release tool includes initiating actuation of a linear actuator of the wireline release tool, the actuator coupled to an inner mandrel on which a retractable latch rides, the retractable latch including a profile formed on an outer surface of the latch that is coupled to the well tool string; actuating the actuator to move the inner mandrel of the wireline release tool to remove support of the profile by a ramp formed on the outer surface, the profile retracted toward the inner mandrel based on the movement of the inner mandrel; decoupling the profile from the well tool string based on retraction of the profile toward the inner mandrel; and moving the wireline release tool into a position to release the wireline release tool from the well tool string.

Claims

1. A wireline release tool, comprising:

a housing;

an inner mandrel located within the housing and comprising a ramp on an outer surface of the inner mandrel;

a retractable latch that rides on the inner mandrel and comprises a profile formed on an outer surface of the latch, the profile couplable to a wireline tool; and

a linear actuator located within the housing and having a cylinder with a piston located therein that is extendable at least partly from the cylinder and engageable against the inner mandrel, the piston being movable from an unactuated position to an actuated position which applies a force against the inner mandrel when in the actuated position, the profile of the latch supported by the ramp of the mandrel when the actuator is in the unactuated position, the mandrel movable by the linear actuator to remove support of the profile by the ramp when the linear actuator is in the actuated state, the profile decouplable from the wireline tool when the linear actuator is in the actuated state.

2. The wireline release tool of claim 1, where the latch comprises one of:

a retainer dog or a collet.

3. The wireline release tool of claim 1, further comprising:

an outer mandrel coupled to the housing and the inner mandrel and located between the housing and the inner mandrel; and

a shear pin that fixes the inner mandrel to the outer mandrel and being shearable when the linear actuator exerts the force on the inner mandrel to release the inner mandrel from the outer mandrel when the actuator adjusts from the unactuated position to the actuated position.

4. The wireline release tool of claim 1, where the linear actuator is adjustable from the unactuated position to the actuated position in response to a pyrotechnic event.

5. The wireline release tool of claim 4, where the linear actuator further comprises:

a portion of gas proppant ignitable by the pyrotechnic event to exert the force to move the piston coupled to the mandrel from the unactuated position to the actuated position;

a linear actuator circuit that is coupled to a switch, the switch adjustable from an open position to a closed position to generate the pyrotechnic event.

6. The wireline release tool of claim 5, where the linear actuator circuit comprises:

a capacitor coupled in series with one or more timers;

a battery coupled across the capacitor; and

a transistor through which an energy stored in the capacitor flows to ignite the pyrotechnic initiator to generate the pyrotechnic event.

7. The wireline release tool of claim 4, where each of one or more timers is associated with a duration of an activity performed by the wireline tool coupled to the well tool when the actuator is in the unactuated position.

8. The wireline release tool of claim 1, further comprising:

a top sub-assembly comprising a portion connectable to a wireline that extends from a terranean surface through a wellbore, the top sub-assembly coupled to the housing.

9. The wireline release tool of claim 1, where the linear actuator comprises one of a solenoid, a piezoelectric actuator, an electro-mechanical actuator, or a hydraulic cylinder.

10. A method for releasing a well tool string from a wireline release tool, comprising:

initiating actuation of a linear actuator of the wireline release tool located within a housing and having a cylinder with a piston located therein that is extendable at least partly from the cylinder and engageable against an inner mandrel on which a retractable latch rides, the retractable latch comprising a profile formed on an outer surface of the latch that is coupled to the well tool string;

exerting a force against the inner mandrel with the piston to move the inner mandrel of the wireline release tool to remove support of the profile by a ramp formed on the outer surface, the profile retracted toward the inner mandrel based on the movement of the inner mandrel;

decoupling the profile from the well tool string based on retraction of the profile toward the inner mandrel; and

moving the wireline release tool into a position to release the wireline release tool from the well tool string.

11. The method of claim 10, where initiating the linear actuator comprises initiating the linear actuator with an explosive charge.

12. The method of claim 11, wherein exerting a force against the inner mandrel comprises urging the piston from the cylinder with a determined force based on the explosive charge to shear a shear pin that fixes the inner mandrel to an outer mandrel of the wireline release tool;

and

moving the inner mandrel downhole to remove support of the profile by the ramp formed on the outer surface.

13. The method of claim 12, where exerting the piston from the cylinder with a determined force based on the explosive charge comprises:

igniting a portion of gas proppant contained in the cylinder to produce an expanding gas; and

directing the expanding gas against the piston to urge the piston from the cylinder at the determined force.

14. The method of claim 13, further comprising:

initiating a time duration with a timer of an actuator circuit contained in the linear actuator subsequent to performance of the downhole operation with the wireline release tool string;

closing a switch of the actuator circuit based on expiration of the time duration; and

igniting a pyrotechnic initiator of the actuator circuit to ignite the portion of gas proppant to generate the explosive charge.

15. The method of claim 14, further comprising:

prior to moving the wireline release tool coupled to the well tool string through the wellbore, setting the timer with the time duration, the time duration comprising one of a plurality of time durations.

16. The method of claim 10, further comprising:

moving the wireline release tool coupled to a well tool string through a wellbore; and

performing a downhole operation with the well tool string in the wellbore.

17. The method of claim 10, where initiating actuation of a linear actuator of the wireline release tool comprises:

determining that an actuation event has been completed; and

initiating actuation of the linear actuator based on the determination that the actuation event has been completed.

18. The method of claim 17, where the actuation event comprises one or more of:

a number of jars on the release tool equal to or greater than a threshold value;

a tubing over pressure value equal to or greater than a threshold pressure value;

an over pull value equal to or greater than a threshold pull value;

or

completion of a sequence of over pulls on a wireline coupled to the release tool.

19. A system comprising:

a well tool string, comprising;

one or more well tools; and

a fishneck sub-assembly coupled to an uphole end of the well tool string, the fishneck sub-assembly comprising a shoulder defined on an inner surface of the fishneck sub-assembly near an uphole end of the fishneck sub-assembly; and

a release tool, comprising;

a housing;

an inner mandrel comprising a ramp on an outer surface of the mandrel;

a retractable latch that rides on the mandrel and comprises a profile formed on an outer surface of the latch, the profile adapted to couple to the fishneck sub-assembly; and

a linear actuator located within the housing and having a cylinder with a piston located therein that is extendable at least partly from the cylinder and engageable against the inner mandrel the piston being movable from an unactuated position to an actuated position, the profile of the latch supported by the ramp of the mandrel and adjacent the shoulder of the fishneck sub-assembly to couple the release tool with the well tool string when the linear actuator is in the unactuated position, the mandrel moved by the linear actuator to remove support of the profile by the ramp when the actuator is in the actuated position.

20. The system of claim 19, where the latch of the release tool comprises one of a retainer dog or a collet.

21. The system of claim 19, where the release tool further comprises:

an outer mandrel between the housing and the inner mandrel; and

a shear pin that fixes the inner mandrel to the outer mandrel, the linear actuator configured to exert a force on the inner mandrel based on the explosive event to shear the shear pin to release the inner mandrel from the outer mandrel when the linear actuator adjusts from the unactuated position to the actuated position.

22. The system of claim 19, where the linear actuator further comprises:

a portion of gas proppant ignitable to exert a force to move the piston coupled to the mandrel from the first to the second position; and

a linear actuator circuit that is coupled to a switch, the switch adjustable from an open position to a closed position to ignite the gas proppant and generate the explosive event.

23. The system of claim 22, where the linear actuator circuit comprises:

a capacitor coupled in series with one or more timers;

a battery coupled across the capacitor; and

a transistor through which an energy stored in the capacitor flows to ignite a pyrotechnic initiator to generate the explosive event.

24. The system of claim 22, where each of the one or more timers is associated with a duration of an activity performed by the one or more well tools coupled to the release tool when the actuator is in the unactuated position.

25. The system of claim 19, where the release tool further comprises a top sub-assembly comprising a portion connectable to a wireline that extends from a terranean surface through a wellbore, the top sub-assembly coupled to the housing.

26. The system of claim 19, where the linear actuator comprises one of a solenoid, a piezoelectric actuator, an electro-mechanical actuator, or a hydraulic cylinder.