Durable canted off-axis driver for quiet pneumatic pumping

• US 9,822,773 B2
• Filed: 07/10/2015
• Issued: 11/21/2017
• Est. Priority Date: 08/13/2014
• Status: Active Grant

• Current Assignee: Nextern Innovation LLC
• Original Assignee: Nextern, Inc.
• Inventors: Douglas, Ryan, Carlson, Casey, Berke, Dennis
• Primary Examiner(s): Leslie, Michael
• Application Number:
  US14/796,833
• Publication Number:
  US 20160047370A1
• Time in Patent Office: 865 Days
• Field of Search: 74 60
• CPC Class Codes: F04B 43/04 Pumps having electric drive
• CPC Class Codes: F04B 45/043 two or more plate-like pumping flexible members in parallel
• CPC Class Codes: F04B 45/047 Pumps having electric drive

Abstract

Apparatus and associated methods relate to nutating a piston drive linkage oriented around a longitudinal axis in response to the rotation of a drive shaft about a drive axis, said longitudinal axis being offset and canted with respect to said drive axis. In an illustrative example, the piston drive linkage may be formed as a wobble plate extending radially from the longitudinal axis. Near a periphery, the wobble plate may attach to a plurality of stationary piston cranks. The nutating motion of the piston drive linkage may impart a substantially linear motion profile substantially parallel to the drive axis of rotation. A bearing oriented around the longitudinal axis may advantageously be freely inserted into and removed from an aperture in the wobble plate. An inner race of the bearing may freely rotate about the longitudinal axis in response to rotation about the drive axis.

Claims

1. An apparatus that converts a rotational input to a nutating drive for a plurality of diaphragm pistons, the apparatus comprising:

a bearing having an inner race within an outer race, each of the races symmetrically arranged for rotation relative to each other about a longitudinal axis, the inner race circumscribing a central aperture;

a wobble plate oriented about the longitudinal axis and having an aperture sized to releasably receive the bearing, the wobble plate extending radially from the longitudinal axis;

a bearing contact surface disposed in the aperture of the wobble plate and adapted to support the wobble plate by releasably contacting substantially only the outer race;

a spinner body formed as a substantially rigid body having a proximal face and a distal face, wherein the spinner body rotates about a drive axis of rotation of, and rotates synchronously with, a drive shaft; and

,

an eccentric shaft extending along the longitudinal axis from the distal face and into the central aperture of the bearing, the eccentric shaft making intimate contact with the bearing only at the inner race,

wherein the wobble plate is adapted to remain stationary with respect to the longitudinal axis when the spinner body causes the inner race to rotate about the longitudinal axis in response to rotation of the drive shaft about the drive axis of rotation, and wherein the longitudinal axis is offset from and at an acute angle with respect to the drive axis of rotation, and wherein when the bearing is inserted into the aperture, the outer race at each point along the longitudinal axis has an outer diameter that is less than a corresponding inner diameter of the wobble plate aperture adjacent to that point such that the bearing can be freely inserted into and removed from the aperture in the wobble plate without an interference fit between the bearing and the wobble plate.

2. The apparatus of claim 1, wherein the wobble plate includes a plurality of attachment apertures for attaching to a corresponding plurality of stationary deflectable piston cranks.

3. The apparatus of claim 2, wherein the wobble plate sequentially drives each of the plurality of piston cranks with a substantially linear reciprocating motion profile in response to rotation of the drive shaft.

4. The apparatus of claim 3, wherein the substantially linear motion profile runs substantially parallel to the drive axis of rotation.

5. The apparatus of claim 1, further comprising a drive shaft receptacle configured to prevent relative rotation between the spinner body and the drive shaft.

6. The apparatus of claim 1, wherein the drive shaft receptacle rigidly couples to the drive shaft.

7. The apparatus of claim 1, wherein the eccentric shaft is integrally formed in the proximal face.

8. The apparatus of claim 1, wherein the eccentric shaft is mounted in the proximal face.

9. The apparatus of claim 1, further comprising a chamfer around a perimeter at a distal end of the eccentric shaft.

10. The apparatus of claim 1, further comprising a chamfer around a perimeter at a proximal opening of the aperture of the wobble plate.

11. A method to convert a rotational input to a nutating drive for a plurality of diaphragm pistons, the method comprising:

providing a bearing having an inner race within an outer race, each of the races symmetrically arranged for rotation relative to each other about a longitudinal axis, the inner race circumscribing a central aperture;

orienting a wobble plate about the longitudinal axis, the wobble plate extending radially from the longitudinal axis;

providing in the wobble plate an aperture sized to releasably receive the bearing;

providing a bearing contact surface disposed in the aperture of the wobble plate;

supporting the wobble plate by releasably contacting the wobble plate to substantially only the outer race;

providing a spinner body formed as a substantially rigid body having a proximal face and a distal face, wherein the spinner body rotates about the drive axis of rotation of, and rotates synchronously with, a drive shaft;

providing an eccentric shaft extending along the longitudinal axis from the distal face and into the central aperture of the bearing, the eccentric shaft making intimate contact with the bearing substantially only at the inner race; and

,

adapting the wobble plate to remain stationary with respect to the longitudinal axis when the spinner body causes the inner race to rotate about the longitudinal axis in response to rotation of the drive shaft about the drive axis of rotation,

wherein the longitudinal axis is offset from and at an acute angle with respect to the drive axis of rotation, and wherein when the bearing is inserted into the aperture, the outer race at each point along the longitudinal axis has an outer diameter that is less than a corresponding inner diameter of the wobble plate aperture adjacent to that point such that the bearing can be freely inserted into and removed from the aperture in the wobble plate without an interference fit between the bearing and the wobble plate.

12. The method of claim 11, wherein the wobble plate includes a plurality of attachment apertures for attaching to a corresponding plurality of stationary deflectable piston cranks.

13. The method of claim 12, further comprising sequentially driving, with the wobble plate, each of the plurality of piston cranks with a substantially linear reciprocating motion profile in response to rotation of the drive shaft, wherein the substantially linear motion profile runs substantially parallel to the drive axis of rotation.

14. The method of claim 11, further comprising integrally forming the eccentric shaft in the proximal face.

15. The method of claim 11, further comprising mounting the eccentric shaft into a receptacle formed in the proximal face.

16. An apparatus comprising:

a bearing having an inner race and an outer race and symmetrically arranged about a longitudinal axis;

a wobble plate having an aperture sized to releasably receive the bearing;

a bearing contact surface wherein when the wobble plate is supported by the bearing, the wobble plate is substantially supported only by the outer race, the wobble plate having a plurality of distal members extending radially from the longitudinal axis; and

,

means for nutating the wobble plate in response to the rotation of a drive shaft about a drive axis of rotation, said longitudinal axis being offset and canted with respect to said drive axis of rotation.

17. The apparatus of claim 16, the nutating means further comprising a spinner and a shaft.

18. The apparatus of claim 17, wherein the shaft releasably couples to the spinner.

19. The apparatus of claim 17, wherein the shaft is integrally formed with the spinner.

20. The apparatus of claim 16, wherein the distal end of each one of the plurality of distal members of the wobble plate includes an attachment aperture for attaching to a stationary deflectable piston crank.