LED retrofit lens for fluorescent tube

• US 9,822,951 B2
• Filed: 09/06/2013
• Issued: 11/21/2017
• Est. Priority Date: 12/06/2010
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Lu, Dong, Medendorp, Jr., Nicholas W., Bernard, Randy, Pickard, Paul Kenneth
• Primary Examiner(s): Truong, Bao Q
• Application Number:
  US14/020,750
• Publication Number:
  US 20140078727A1
• Time in Patent Office: 1,537 Days
• CPC Class Codes: F21K 9/61 using light guides
• CPC Class Codes: F21S 4/20 with light sources held by or within elongate supports
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 15/013 the housing being an extrusion
• CPC Class Codes: F21V 3/02 characterised by the shape
• CPC Class Codes: F21V 5/02 of prismatic shape F21V5/04 takes precedence
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2105/10 comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2113/13 comprising an assembly of point-like light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0066 in the form of an LED array
• CPC Class Codes: G02B 5/045 Prism arrays

Abstract

Light fixtures having light bar elements therein. In order to mimic the size and appearance of fluorescent bulbs in existing troffer-style and surface-mount fixtures, LEDs are may be arranged on light bars with integrated lenses to both diffuse the light and shape the output beam. One or more LEDs can be mounted, sometimes in clusters, along the length of a base of the light bar which can then be inserted into a fixture. An elongated lens is mounted to the base over the LEDs so that light emitted from the LEDs interacts with the lens before it escapes the fixture. These elongated lenses may be extruded from a diffusive material, for example, and can be shaped in various ways. For example, the lenses may be shaped to disperse more light to the sides, i.e., in a direction away from a normal axis that is perpendicular to the base.

Claims

1. A lens, comprising:

an elongated body having a hemispherical cross-section running along a longitudinal axis, said body comprising at least one light entry surface, at least one exit surface, and two or more mount surfaces defining a mounting plane, wherein said two or more mount surfaces contact an upper surface of a reflective base, wherein at least one light source is also mounted on said upper surface of said reflective base;

wherein said body is shaped to redirect at least some light from said at least one light source that impinges said light entry surface in a direction away from a normal axis that is perpendicular to said mounting plane, wherein the width of said reflective base is equal to or greater than the width of said elongated body.

2. The lens of claim 1, said body having a cross-section that is generally defined by two convex curved portions that meet at a central vertex.

3. The lens of claim 1, said body having a cross-section that is generally defined by three sides of a rectangle.

4. The lens of claim 1, said body having a cross-section that is generally defined by three sides of a trapezoid.

5. The lens of claim 1, further comprising an elongated prismatic element on one of said exit surfaces opposite said mounting plane.

6. The lens of claim 5, said prismatic element having a cross-section that is generally defined by a triangle.

7. The lens of claim 5, said prismatic element having a cross-section that is generally defined by at least two adjacent triangles.

8. The lens of claim 1, said body having a cross-section that is generally defined by an oval.

9. A light bar, comprising:

an elongated reflective base running along a longitudinal axis and defining a normal axis perpendicular to said base;

at least one light emitter on an upper surface of said base; and

an elongated lens in contact with said upper surface of said base surrounding said at least one light emitter, such that light from said at least one light emitter impinges on said lens, said lens shaped to redirect at least some light from said at least one emitter away from said normal axis, wherein said upper surface of said base extends beyond the width of said lens.

10. The light bar of claim 9, said lens having a cross-section that is generally defined by two convex curved portions that meet at a central vertex.

11. The light bar of claim 9, said lens having a cross-section that is generally defined by three sides of a rectangle.

12. The light bar of claim 9, said lens having a cross-section that is generally defined by three sides of a trapezoid.

13. The light bar of claim 9, further comprising an elongated prismatic element on an exit surface of said lens opposite said base.

14. The light bar of claim 13, said prismatic element having a cross-section that is generally defined by a triangle.

15. The light bar of claim 13, said prismatic element having a cross-section that is generally defined by at least two adjacent triangles.

16. The light bar of claim 9, said lens having a cross-section that is generally defined by an oval.

17. A light fixture, comprising:

a fixture housing;

at least one light bar attached to said housing, each of said light bars comprising;

an elongated reflective base running along a longitudinal axis and defining a normal axis perpendicular to said base;

at least one light emitter on said base; and

an elongated lens on said base surrounding said at least one light emitter, such that light from said at least one light emitter impinges on said lens, said lens shaped to redirect at least some light from said at least one emitter away from said normal axis, wherein the width of said reflective base is equal to or greater than the width of said elongated lens; and

a control circuit to control said at least one light emitter.

18. The light fixture of claim 17, said lens having a cross-section that is generally defined by two convex curved portions that meet at a central vertex.

19. The light fixture of claim 17, said lens having a cross-section that is generally defined by three sides of a rectangle.

20. The light fixture of claim 17, said lens having a cross-section that is generally defined by three sides of a trapezoid.

21. The light fixture of claim 17, further comprising an elongated prismatic element on an exit surface of said lens opposite said base.

22. The light fixture of claim 21, said prismatic element having a cross-section that is generally defined by a triangle.

23. The light fixture of claim 21, said prismatic element having a cross-section that is generally defined by at least two adjacent triangles.

24. The light fixture of claim 17, said lens having a cross-section that is generally defined by an oval.