Controlling air temperatures of HVAC units

• US 9,822,989 B2
• Filed: 12/07/2012
• Issued: 11/21/2017
• Est. Priority Date: 12/12/2011
• Status: Active Grant

• Current Assignee: Vigilent Corporation
• Original Assignee: Vigilent Corporation
• Inventors: Federspiel, Clifford C.
• Primary Examiner(s): Everett, Christopher E
• Application Number:
  US13/708,699
• Publication Number:
  US 20130151019A1
• Time in Patent Office: 1,810 Days
• CPC Class Codes: F24F 11/00 Control or safety arrangements
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/58 using Internet communication
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: G05D 23/1934 each space being provided with one sensor acting on one or more control means
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

Systems and methods of stabilizing HVAC systems with multiple HVAC units configured to control return air temperature or discharge air temperature are provided. HVAC units that are controlled by the return air temperature compare the return air temperature to a setpoint that determines whether the HVAC unit'"'"'s operation increases, decreases, or stays the same. By adjusting the setpoint of an HVAC unit based on certain criteria (e.g., a desired operational effort of an HVAC unit) the system can be stabilized. A temperature setpoint reset (TSPR) system can be included in each HVAC unit that resets the temperature setpoint (TSP) of the HVAC unit so that the HVAC unit operates within a desired operational effort (e.g. compressor speed or valve position). A master feedback loop and optimizer loop may be implemented to further control the behavior of the HVAC system.

Claims

1. A method for controlling an environmental maintenance system having a plurality of environmental maintenance units and at least one Temperature Set Point Reset (TSPR) system, the method comprising:

receiving, at a first TSPR system from a first environmental maintenance unit of the plurality of environmental maintenance units, a first measure of an operational parameter of the first environmental maintenance unit, wherein the first environmental maintenance unit is configured to;

compute a first temperature difference between an air temperature and a first temperature setpoint;

use the first temperature difference to determine an operational level for controlling of a particular actuator of the first environmental maintenance unit, wherein the operational level is an input command to change the operational parameter of the particular actuator, and

send the determined operational level for the operational parameter as the first measure for the operational parameter to the first TSPR system;

comparing, at the first TSPR system, the first measure of the operational parameter to a first operational setpoint of the first environmental maintenance unit to obtain a first operational difference;

determining, with a processor of the first TSPR system, a first adjustment of the first temperature setpoint of the first environmental maintenance unit based on the first operational difference; and

sending the first adjustment to the first environmental maintenance unit, thereby controlling the first environmental maintenance unit based on the first adjustment.

2. The method of claim 1, wherein determining the first adjustment of the first temperature setpoint based on the first operational difference comprises:

calculating a first change value derived from the first operational difference; and

adding the first change value to a fixed value.

3. The method of claim 1, wherein determining the first adjustment of the first temperature setpoint based on the first operational difference comprises:

calculating a first change value derived from the first operational difference;

receiving the air temperature for the first environmental maintenance unit of the plurality of environmental maintenance units; and

adding the first change value to the air temperature.

4. The method of claim 3, wherein the air temperature is a return air temperature or a discharge air temperature.

5. The method of claim 3, wherein the first change value is determined using a proportional-integral-derivative (PID) object.

6. The method of claim 1, wherein determining a first adjustment of the first temperature setpoint includes using a proportional-integral-derivative (PID) object.

7. The method of claim 1, wherein the first environmental maintenance unit is a computer room air conditioner (CRAC) unit, the first measure is a cooling effort, and the first operational setpoint is a cooling effort setpoint.

8. The method of claim 7, wherein the cooling effort is a weighted average of speed of a plurality of compressors of the CRAC unit, wherein the weights are fractional CRAC capacity corresponding to each compressor of the plurality of compressors of the CRAC unit, and wherein the cooling effort setpoint is a predetermined value.

9. The method of claim 7, wherein the cooling effort is a position of a cooling valve, and wherein said cooling effort setpoint is a predetermined value.

10. The method of claim 1, further comprising:

receiving a plurality of environmental air temperatures, each measured by a sensor in an environment whose temperature is being maintained; and

adjusting the first operational setpoint based on whether one of the environmental air temperatures exceed a setpoint.

11. The method of claim 1, further comprising:

receiving a plurality of environmental air temperatures, each measured by a sensor in an environment whose temperature is being maintained; and

determining an offset to the first operational setpoint, the offset being determined to reduce a penalty function, the penalty function including a first contribution of power consumption.

12. The method of claim 11, wherein the penalty function includes a second contribution from one or more differences of the environmental air temperatures from a reference temperature.

13. The method of claim 11, further comprising:

determining respective offsets for each of the environmental maintenance units.

14. The method of claim 1, wherein the environmental maintenance system includes a plurality of TSPR systems such that each environmental maintenance unit is coupled to a unique TSPR system.

15. The method of claim 1, wherein:

the first adjustment of the first temperature setpoint is a new first temperature setpoint that replaces the first temperature setpoint, or

the first adjustment of the first temperature setpoint is a change value and the first environmental maintenance unit is further configured to;

add the change value to the first temperature setpoint to determine a new first temperature setpoint that replaces the first temperature setpoint.

16. The method of claim 15, wherein the first environmental maintenance unit is further configured to:

compute a second temperature difference between the air temperature and the new first temperature setpoint;

use the second temperature difference to determine another operational level for the operational parameter for the first environmental maintenance unit; and

send the determined another operational level for the operational parameter as a second measure for the operational parameter to the first TSPR system.

17. A computer product comprising a non-transitory computer readable medium storing a plurality of instructions that when executed control a computer system to control an environmental maintenance system having a plurality of environmental maintenance units, the instructions comprising:

receiving, at a first TSPR system from a first environmental maintenance unit of the plurality of environmental maintenance units, a first measure of an operational parameter of the first environmental maintenance unit of the plurality of environmental maintenance units, wherein the first environmental maintenance unit is configured to;

compute a first temperature difference between an air temperature and a first temperature setpoint;

use the first temperature difference to determine an operational level for controlling of a particular actuator of the first environmental maintenance unit, wherein the operational level is an input command to change the operational parameter of the particular actuator, and

send the determined operational level for the operational parameter as the first measure for the operational parameter to the first TSPR system;

comparing at the first TSPR system, the first measure to a first operational setpoint of the first environmental maintenance unit to obtain a first operational difference;

determining, by the first TSPR system, a first adjustment of the first temperature setpoint of the first environmental maintenance unit based on the first operational difference; and

sending, by the first TSPR system, the first adjustment to the first environmental maintenance unit, thereby controlling the first environmental maintenance unit based on the first adjustment.

18. A Temperature Set Point Reset (TSPR) system for controlling an environmental maintenance system having a plurality of environmental maintenance units, the TSPR system comprising:

a first input for receiving, from a first environmental maintenance unit of the plurality of environmental maintenance units, a first measure of an operational effort of the first environmental maintenance unit, wherein the first environmental maintenance unit is configured to;

compute a first temperature difference between an air temperature and a first air temperature setpoint;

use the first temperature difference to determine an operational level for controlling of a particular actuator of the first environmental maintenance unit, wherein the operational level is an input command to change the operational effort of the particular actuator, and

send the determined operational level for the operational effort as the first measure being an operational level for the operational effort to the TSPR system;

a second input for receiving an operational effort setpoint;

control circuitry coupled with the first and second inputs, the control circuitry configured to calculate;

a change value using a difference between the operational effort and the operational effort setpoint; and

determine a temperature setpoint adjustment by adding the change value and a temperature value; and

an output for sending a temperature setpoint adjustment to the first environmental maintenance unit, thereby controlling the first environmental maintenance unit based on the first adjustment.

19. The system of claim 18, wherein the temperature value is a fixed value.

20. The system of claim 18, wherein the temperature value is a return air temperature input and the first temperature setpoint is a return air temperature setpoint.

21. The system of claim 18, wherein the temperature value is a discharge air temperature input and the first temperature setpoint is a discharge air temperature setpoint.

22. The system of claim 18, wherein the control circuitry includes a proportional-integral-derivative (PID) object.

23. The system of claim 18, further comprising:

master feedback circuitry for computing the operational effort setpoint based on whether a maximum environmental control temperature has been exceeded.

24. The system of claim 18, further comprising:

optimizer circuitry for computing the operational effort setpoint based on an optimization of a penalty function to reduce power consumption of the environmental maintenance system.