X-ray scanner with partial energy discriminating detector array

• US 9,823,383 B2
• Filed: 01/06/2014
• Issued: 11/21/2017
• Est. Priority Date: 01/07/2013
• Status: Active Grant

• Current Assignee: Rapiscan Systems Incorporated (OSI Systems Incorporated)
• Original Assignee: Rapiscan Systems Incorporated (OSI Systems Incorporated)
• Inventors: Hanley, Gerard Andrew
• Primary Examiner(s): Ippolito, Nicole
• Application Number:
  US14/148,452
• Publication Number:
  US 20140192954A1
• Time in Patent Office: 1,415 Days
• Field of Search: 378 11, 378 14, 378145, 378 57, 378 62
• CPC Class Codes: G01V 5/224 Multiple energy techniques using one type of radiation, e.g. X-rays of different energies

Abstract

The present specification describes a scanning/inspection system configured as a dual-view system using dual-energy sensitive stacked detectors that are partially populated with multi-energy discriminating detectors for overall enhanced energy resolution and therefore improved discrimination of materials through better estimation of material physical properties such as density and effective atomic number.

Claims

1. An X-ray system for screening an object, comprising:

a first X-ray source configured to transmit a first X-ray fan beam through the object in order to generate a vertical X-ray projection view of the object;

a first vertical, linear array of transmission detectors, wherein said vertical, linear array of transmission detectors comprises a first set of dual-energy sensitive stacked detectors and a first set of energy discriminating detectors positioned adjacent, not behind, each other relative to the first X-ray source and wherein the first X-ray fan beam intersects a subset of the vertical, linear array of transmission detectors;

a second X-ray source configured to transmit a second X-ray fan beam through the object in order to generate a horizontal X-ray projection view of the object, wherein the vertical X-ray projection view and horizontal X-ray projection view define an inspection region;

a second horizontal, linear array of transmission detectors, wherein said horizontal, linear array of transmission detectors comprises a second set of dual-energy sensitive stacked detectors and a second set of energy discriminating detectors positioned adjacent, not behind, each other relative to the second X-ray source and wherein the second X-ray fan beam intersects a subset of the horizontal, linear array of transmission detectors;

a receptacle for holding an object, wherein said receptacle defines an object holding region and wherein a width of said receptacle is defined by a first dimension; and

a conveyor adapted to move the receptacle through the inspection region, said conveyor having a width defined by a second dimension that is greater than the first dimension, wherein the first vertical, linear array of transmission detectors is populated with the first set of energy discriminating detectors in a first region defined by a projection of the first X-ray fan beam of said first dimension onto the first vertical, linear array of transmission detectors and is populated with said first set of dual-energy sensitive stacked detectors positioned adjacent to said first region and wherein the second horizontal, linear array of transmission detectors is populated with the second set of energy discriminating detectors in a second region defined by a projection of the second X-ray fan beam of said first dimension onto the second horizontal, linear array of transmission detectors and is populated with said second set of dual-energy sensitive stacked detectors positioned adjacent to said second region, thereby resulting in a portion of the vertical X-ray projection view passing through the object holding region being aligned with the first set of energy discriminating detectors and a portion of the horizontal X-ray projection view passing through the object holding region being aligned with the second set of energy discriminating detectors.

2. The system of claim 1 wherein the receptacle is a tray and further comprises a foam insert that has at least one channel to align the object for screening.

3. The system of claim 1 wherein the first set of energy discriminating detectors comprise high-Z semiconductor materials including at least one of cadmium-telluride (CdTe), cadmium-zinc-telluride (CZT), mercury iodide (HgI₂), selenium (Se), lead iodide (PbI₂), gallium arsenide (GaAs).

4. The system of claim 3 wherein the second set of energy discriminating detectors comprise high-Z semiconductor materials including at least one of cadmium-telluride (CdTe), cadmium-zinc-telluride (CZT), mercury iodide (HgI₂), selenium (Se), lead iodide (PbI₂), gallium arsenide (GaAs).

5. The system of claim 1 further comprising a processor for receiving output signals from said first vertical, linear array of transmission detectors and said second horizontal, linear array of transmission detectors and overlaying said output signals onto a visual image of the said receptacle and object.

6. The system of claim 1 wherein the portion of the vertical X-ray projection view passing through the object holding region interacts with the minimum detector array region and wherein the minimum detector array region represents 20% of an imaging array defined by the first vertical, linear array of transmission detectors.

7. The system of claim 1 wherein the portion of the horizontal X-ray projection view passing through the object holding region interacts with the minimum detector array region and wherein the minimum detector array region represents 20% of an imaging array defined by the horizontal, linear array of transmission detectors.

8. A method for screening objects, comprising:

providing a receptacle to hold and align an object, wherein said receptacle defines an object holding region and is defined by a first dimension;

moving the receptacle through an inspection region using a conveyor, wherein said conveyor has a width defined by a second dimension that is greater than the first dimension;

generating a vertical X-ray projection view of the said object using a first X-ray fan beam;

generating a horizontal X-ray projection view of the said object using a second X-ray fan beam, wherein the vertical X-ray projection view and horizontal X-ray projection view define an inspection region;

detecting X-rays transmitted through a first vertical, linear array of transmission detectors, wherein said vertical, linear array of transmission detectors comprises a first set of dual-energy sensitive stacked detectors and a first set of energy discriminating detectors positioned adjacent, not behind, each other relative to the first X-ray fan beam;

detecting X-rays transmitted through a second horizontal, linear array of transmission detectors, wherein said second horizontal, linear array of transmission detectors comprises a second set of dual-energy sensitive stacked detectors and a second set of energy discriminating detectors positioned adjacent, not behind, each other relative to the second X-ray fan beam, wherein the first vertical, linear array of transmission detectors is populated with the first set of energy discriminating detectors in a first region defined by a projection of the first X-ray fan beam of said first dimension onto the first vertical, linear array of transmission detectors and is populated with said first set of dual-energy sensitive stacked detectors positioned adjacent to said first region and wherein the second horizontal, linear array of transmission detectors is populated with the second set of energy discriminating detectors in a second region defined by a projection of the second X-ray fan beam of said first dimension onto the second horizontal, linear array of transmission detectors and is populated with said second set of dual-energy sensitive stacked detectors positioned adjacent to said second region, thereby resulting in a portion of the vertical X-ray projection view passing through the object holding region being aligned with the first set of energy discriminating detectors and a portion of the horizontal X-ray projection view passing through the object holding region being aligned with the second set of energy discriminating detectors.

9. The method of claim 8 wherein the receptacle is a tray further comprising a foam insert that has at least one channel to align the object for screening.

10. The method of claim 8 wherein the second horizontal, linear array of transmission detectors comprise high-Z semiconductor materials including at least one of cadmium-telluride (CdTe), cadmium-zinc-telluride (CZT), mercury iodide (HgI₂), selenium (Se), lead iodide (PbI₂), gallium arsenide (GaAs).

11. The method of claim 10 wherein the first vertical, linear array of transmission detectors comprise high-Z semiconductor materials including at least one of cadmium-telluride (CdTe), cadmium-zinc-telluride (CZT), mercury iodide (HgI₂), selenium (Se), lead iodide (PbI₂), gallium arsenide (GaAs).

12. The system of claim 8 further comprising a processor for receiving output signals from said first vertical, linear array of transmission detectors and said second horizontal, linear array of transmission detectors and overlaying said output signals onto a visual image of the said object.

13. The system of claim 8 wherein the portion of the vertical X-ray projection view passing through the object holding region interacts with the minimum detector array region and wherein the minimum detector array region represents 20% of an imaging array defined by the first vertical, linear array of transmission detectors.

14. The system of claim 8 wherein the portion of the horizontal X-ray projection view passing through the object holding region interacts with the minimum detector array region and wherein the minimum detector array region represents 20% of an imaging array defined by the horizontal, linear array of transmission detectors.