Light extraction elements

• US 9,823,406 B2
• Filed: 10/31/2013
• Issued: 11/21/2017
• Est. Priority Date: 10/31/2012
• Status: Active Grant

• Current Assignee: Lumenpulse Group Inc.
• Original Assignee: Fluxwerx Illumination Inc. (Lumenpulse Inc.)
• Inventors: Santoro, Scott
• Primary Examiner(s): Bowman, Mary Ellen
• Application Number:
  US14/439,023
• Publication Number:
  US 20150338566A1
• Time in Patent Office: 1,482 Days
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: G02B 6/0038 Linear indentations or grooves, e.g. arc-shaped grooves or meandering grooves, extending over the full length or width of the light guide
• CPC Class Codes: G02B 6/0045 by shaping at least a portion of the light guide
• CPC Class Codes: G02B 6/0063 for extracting light out both the major surfaces of the light guide

Abstract

A light guide includes: a first major surface; a second major surface opposite the first major surface; an array of extraction elements, each element disposed between an upper and lower edge of the first major surface, each upper and lower edge defining a plane therebetween, each element including: a first face adjoining the upper edge, the first face projecting inwardly relative to the plane at a first angle; a second face adjoining the first face, the second face projecting inwardly at a second angle relative to the plane, the second angle greater than the first angle; a third face adjoining the lower edge and the second face, the third face projecting inwardly relative to the plane at a third angle, the third angle greater than the first angle; wherein the first face, second face and third face define an indentation projecting inwardly from the plane defined by the first major surface.

Claims

1. A light guide comprising:

a first major surface;

a second major surface opposite the first major surface;

an array of extraction elements, each extraction element disposed between a corresponding upper flat surface of the first major surface comprising an upper edge and lower flat surface of the first major surface comprising a lower edge, each corresponding upper edge and lower edge defining a plane therebetween, each extraction element comprising;

a first face adjoining the upper edge, the first face projecting inwardly relative to the plane at a first angle;

a second face adjoining the first face, the second face projecting inwardly at a second angle relative to the plane, the second angle greater than the first angle;

a third face adjoining the lower edge and the second face, the third face projecting inwardly relative to the plane at a third angle, the third angle greater than the first angle;

wherein the first face, second face and third face define an indentation projecting inwardly from the plane defined by the first major surface.

2. A light guide according to claim 1, wherein a length of the first face is greater than a length of the third face, and the length of the third face is greater than a length of the second face.

3. A light guide according to claim 1, wherein the second face and the third face adjoin at a fourth face, wherein a length of the fourth face is less than each of a length of the first face, a length of the second face, and a length of the third face.

4. A light guide according to claim 1, wherein the first face, the second face and third face are integrally configured to direct light from within the light guide incident upon the extraction element such that at least about 65% of the light is refracted out of the second major surface.

5. A light guide according to claim 1, wherein the first angle is between 10 and 20 degrees, or about 15 degrees.

6. A light guide according to claim 1, wherein the second angle is between 60 and 70 degrees, or about 65 degrees.

7. A light guide according to claim 1, wherein the third angle is between 65 and 75 degrees, or about 70 degrees.

8. A light guide according to claim 1 wherein each extraction element spans horizontally across the first major surface.

9. A light guide according to claim 1, wherein extraction elements are absent on the second major surface.

10. A light guide according to claim 1, wherein the first major surface and the second major surface are parallel.

11. A light guide according to claim 1, wherein the first major surface tapers toward the second major surface, and wherein the second major surface is vertical.

12. A light guide according to claim 1 comprising a substrate and a film, wherein the film comprises the first major surface and the extraction elements and is applied on the substrate.

13. A light guide according to claim 1 wherein the array of extraction elements is integral with the light guide.

14. A luminaire comprising:

a housing;

a light source;

a light guide according to claim 1, wherein the light guide is in optical communication with the light source and vertically oriented in the housing.

15. A luminaire according to claim 14, further comprising a reflective surface adjacent the first major surface, whereby light extracted out of the first major surface and incident upon the reflective surface is reflected back into the light guide and emitted out of the second major surface.

16. A luminaire according to claim 15, wherein the reflective surface abuts the first major surface.