Controller for driving a stepper motor

• US 9,825,567 B2
• Filed: 05/06/2015
• Issued: 11/21/2017
• Est. Priority Date: 05/06/2014
• Status: Expired due to Fees

• Current Assignee: Johnson Electric International AG (Johnson Electric Holdings Limited)
• Original Assignee: Johnson Electric SA (Johnson Electric Holdings Limited)
• Inventors: Furlan, Miha, Bourqui, Yvan, Bruelhart, Maxime
• Primary Examiner(s): Ip, Paul
• Application Number:
  US14/705,378
• Publication Number:
  US 20150326158A1
• Time in Patent Office: 930 Days
• Field of Search: 318685, 31840001, 31840004, 31840023, 31840038
• CPC Class Codes: H02P 6/17 and for generating speed information
• CPC Class Codes: H02P 8/04 Arrangements for starting
• CPC Class Codes: H02P 8/12 Control or stabilisation of current
• CPC Class Codes: H02P 8/14 Arrangements for controlling speed or speed and torque H02P8/12, H02P8/22 take precedence
• CPC Class Codes: H02P 8/34 Monitoring operation H02P8/36 takes precedence

Abstract

A controller is provided for driving a stepper motor with a magnetic rotor and at least one coil. The controller has a power stage for supplying the at least one coil with current, at least one analog Hall sensor for providing a signal as a function of the position of the magnetic rotor with respect to the Hall sensor, and a feedback line connecting the Hall sensor with the power stage to feed the signal of the Hall sensor back to the power stage.

Claims

1. A controller for driving a stepper motor with a magnetic rotor and at least one coil, the controller comprising:

a power stage for supplying the at least one coil with current, the power stage having an input including a comparator, a filter means connected to the comparator, a power amplifier connected to the filter means and an output connected to the power amplifier and configured for connection with the at least one coil, the power stage having a current feedback loop connecting the output of said power stage to an input of said comparator to feed an output signal at the output of the power stage back to the input,

at least one analog Hall sensor mounted near the magnetic rotor and magnetically sensing a position of the magnetic rotor with respect to the Hall sensor and providing an output signal at an output, and

a feedback line connecting the output of the Hall sensor with a multiplier whose output is connected to the input of the comparator to feed the output signal of the Hall sensor back to the power stage, which is configured to supply a current to the at least one coil as a function of the signal of the Hall sensor,

wherein the comparator receives the signal from the multiplier and the signal from the output of the power stage;

wherein the at least one analog Hall sensor provides a substantially sinusoidal signal when the rotor is rotating.

2. The controller of claim 1, further comprising a closed loop forming a speed control stage, the closed loop having an input connected to the output of the Hall sensor and an output connected to the input of the multiplier, the speed control stage producing a reference signal to be received by the multiplier, the reference signal adjusting the amplitude of the output signal of the Hall sensor in the multiplier.

3. The controller of claim 2, wherein the speed control stage comprises another input for receiving an external signal defining a desired value for the rotational speed of the rotor and a second comparator for comparing the desired value and an actual value received from the output signal of the Hall sensor.

4. The controller of claim 2, wherein the input of the closed loop is connected via a frequency-to-voltage converter to a second comparator.

5. The controller of claim 1, comprising at least two Hall sensors for providing two signals as a function of the position of the magnetic rotor with respect to the Hall sensors, the two signals being phase-shifted.

6. The controller of claim 5, wherein the phase shift is 90°

.

7. The controller of claim 5, wherein the two Hall sensors are arranged around the rotation axis of the rotor such that the angle between them is less than 60 degrees.

8. The controller of claim 5, wherein the Hall sensors are arranged on a plate, on which the power stage is arranged.

9. The controller of claim 5, wherein the distance between the two Hall sensors is less than 3 mm.

10. A stepper motor comprising the controller of claim 1, wherein the output of the controller is connected to at least one coil of the stepper motor.

11. The stepper motor of claim 10, comprising a rotor having a magnetic ring which extends laterally out of the stator.

12. The stepper motor of claim 10, wherein the controller is arranged on a printed circuit board, which is firmly attached to a lateral extension of a coil body carrying the at least one coil.

13. The stepper motor of claim 10, wherein the controller is arranged on a printed circuit board, the at least two analog Hall sensors are arranged on the printed circuit board.

14. The stepper motor of claim 10, comprising a rotor, which is surrounded by at least two coils, which are arranged axially offset along the rotation axis of the rotor.

15. The stepper motor of claim 14, wherein the rotor has a magnet with at least 4 magnetic poles.

16. An actuator for a component comprising a stepper motor comprising the controller of claim 1 and a rotor having an output shaft, and

a gear drive connected between the output shaft of the rotor and the component so that rotation of the rotor causes the actuation of the component.