Bifurcated highly conformable medical device branch access

• US 9,827,118 B2
• Filed: 05/30/2013
• Issued: 11/28/2017
• Est. Priority Date: 10/09/2009
• Status: Active Grant

• Current Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Original Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Inventors: Hagaman, Logan R., Hartman, Cody L., Jacoby, Russell L., Wolfe, Roark N.
• Primary Examiner(s): Isabella, David
• Assistant Examiner(s): NELSON, CHRISTINE L
• Application Number:
  US13/906,041
• Publication Number:
  US 20130268059A1
• Time in Patent Office: 1,643 Days
• Field of Search: 623 135
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/852 Two or more distinct overlapping stents
• CPC Class Codes: A61F 2/856 Single tubular stent with a side portal passage
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2/954 for placing stents or stent-grafts in a bifurcation
• CPC Class Codes: A61F 2002/061 provided with means for allowing access to secondary lumens
• CPC Class Codes: A61F 2002/067 modular
• CPC Class Codes: A61F 2002/075 the stent being loosely attached to the graft material, e.g. by stitching
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: A61F 2230/001 Figure-8-shaped, e.g. hourglass-shaped
• CPC Class Codes: A61F 2240/001 Designing or manufacturing processes
• CPC Class Codes: Y10T 156/1056 Perforating lamina
• CPC Class Codes: Y10T 29/49885 with coating before or during assembling

Abstract

The present invention comprises a highly conformable stent graft with an optional portal for a side branch device. Said stent graft comprises a graft being supported by a stent, wherein said stent comprises undulations each which comprise apices in opposing first and second directions and a tape member attached to said stent and to said graft such that the tape member edge is aligned to the edge of the apices in the first direction of the each of the undulations, thus confining the apices in the first direction of the undulations to the graft and wherein the apices in the second direction of the undulation are not confined relative to the graft; wherein said graft forms unidirectional pleats where longitudinally compressed and wherein said apices in the first direction of said undulation is positioned under an adjacent pleat when compressed. The invention also discloses and claims methods of making and using said highly conformable stent graft and method of making the optional portal.

Claims

1. A multi-lumen stent graft comprising:

a graft having a first end and a second end and forming a primary lumen therebetween and a secondary lumen in fluid communication with the primary lumen, the graft being supported by a primary stent and composed of an outermost tube and an innermost tube having an inner surface and an outer surface continuous about a perimeter of the primary lumen at the secondary lumen;

an exterior of the primary lumen being defined by the outermost tube configured to contact a vessel wall and an interior of the primary lumen being defined by the inner surface of the innermost tube; and

an exterior of the secondary lumen being defined by a portion of the inner surface of the innermost tube and an interior of the secondary lumen being defined by a portion of the outer surface of the innermost tube, the secondary lumen disposed between the first end and the second end of the graft and contained inside of the primary lumen, and a secondary stent arranged along the portion of the outer surface of the innermost tube defining the secondary lumen.

2. The stent graft of claim 1, wherein said outermost tube comprises ePTFE.

3. The stent graft of claim 1, wherein said innermost tube comprises ePTFE.

4. The stent graft of claim 1, wherein said primary stent is attached to said graft by a coupling member.

5. The stent graft of claim 1, wherein said primary stent comprises a double W which creates a region for a side branch portal.

6. The stent graft of claim 1, wherein said primary stent comprises undulations.

7. The stent graft of claim 6, wherein said undulations are in-phase.

8. The stent graft of claim 1, wherein said secondary stent is covered.

9. The stent graft of claim 8, wherein said secondary stent covering comprises ePTFE.

10. The stent graft of claim 1, wherein a portion of the said secondary stent or stent assembly abuts against a portion of the innermost tube.

11. The stent graft of claim 1, wherein said stent graft comprises cuffs on both ends of the stent graft.

12. The stent graft of claim 1, wherein said secondary lumen is sized to engage and secure a side branch device.

13. The stent graft of claim 12, further comprising said side branch device arranged within into said secondary lumen.

14. A stent graft for implantation in a bifurcated body lumen having a main branch vessel and a side branch vessel, wherein the stent graft comprises:

a graft, said graft composed of an innermost tube with an opening and an outermost tube with an opening, said graft extending along a longitudinal axis from a distal end to a proximal end and defining a main lumen extending therethrough, said graft being supported by a primary stent, the innermost tube having an inner surface and an outer surface;

an exterior of the primary lumen being defined by the outermost tube configured to contact a vessel wall and an interior of the primary lumen being defined by the inner surface of the innermost tube; and

a secondary lumen disposed between the innermost tube and outermost tube of said graft, an exterior of the secondary lumen being defined by a portion of the inner surface of the innermost tube and an interior of the secondary lumen being defined by a portion of the outer surface of the innermost tube, said secondary lumen portion having a first end and a second end positioned between the distal and proximal ends of said graft and extending parallel to the primary lumen, and a secondary stent arranged along the portion of the outer surface of the innermost tube defining the secondary lumen wherein said secondary lumen is in fluid communication with the primary lumen through said openings of said innermost and outermost tubes and the innermost tube is continuous about a perimeter of the primary lumen at the secondary lumen.

15. The stent graft of claim 14, wherein said primary stent is a self expanding stent.

16. The stent graft of claim 15, wherein said self expanding stent comprises a titanium-nickel alloy.

17. The stent graft of claim 15, wherein said primary stent is attached to said graft by a ribbon or tape.

18. The stent graft of claim 17, wherein said ribbon or tape is adhered to a portion of said stent and a portion of said graft.

19. The stent graft of claim 17, wherein said ribbon or tape is arranged in a helical configuration with multiple turns.

20. The stent graft of claim 19, wherein said ribbon or tape is arranged in a helical configuration with multiple turns, each turn being spaced from an adjacent turn.

21. The stent graft of claim 20, wherein said spacing between said turns is uniform.

22. The stent graft of claim 17, wherein said primary stent comprises a plurality of undulations said ribbon covers a portion of said plurality of undulations.

23. The stent graft of claim 17, wherein said undulations each comprise an apex portion and a base portion and said ribbon or tape is attached to said primary stent such that the ribbon or tape is placed along the base portion of each of the undulations thus confining the base portion of the undulations to the graft and wherein the apex portion of the undulation is not confined.

24. The stent graft of claim 17, wherein said stent graft includes unidirectional pleats formed around full circumference of the stent graft when the stent graft is longitudinally compressed, and adjacent unidirectional pleats can nest when the stent graft is longitudinally compressed.

25. The stent graft of claim 14, wherein said primary stent comprises a single continuous wire helically wrapped around said graft.

26. The stent graft of claim 25, wherein said single continuous wire comprises undulations.

27. The stent graft of claim 26, wherein said undulating wire comprises multiple turns of said undulations, and each turn of said undulating wire comprises multiple apexes, with undulations in one turn being generally in-phase with undulations in an adjacent turn.

28. The stent graft of claim 27, wherein said undulations are V shaped.

29. The stent graft of claim 25, wherein said single continuous wire comprises a double W that creates a region for a side branch portal.

30. The stent graft of claim 14, wherein said primary stent is attached to said graft.